Rafael Escamilla Jaspersen
Manufacturing Engineer | Production Supervisor | Lean Six Sigma Green Belt
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Sobre mí
Automotive Mechanical Engineer with experience in automotive manufacturing, production supervision and continuous improvement within Tier 1 automotive supplier environments. Experienced in leading crossfunctional production teams of up to 40 operators across rotating shifts, monitoring KPIs (Scrap, Efficiency, Quality and Safety), coordinating cross-functional teams, implementing process standardization and supporting new product launches.
Lean Six Sigma Green
Belt with hands-on experience in QRQC, PFMEA, Control Plans, SAP MM and root cause analysis. Strong leadership, problem-solving and continuous improvement mindset focused on operational excellence, productivity improvement and manufacturing performance.
Experiencia
Production Supervisor – Automotive Paint Manufacturing - Foresight México - Aguascalientes, Aguascalientes
(2024-09 - 2026-06)
- Supervised production teams of 20 to 40 operators across rotating shifts, ensuring compliance with production, quality and safety objectives.
- Coordinated automotive paint operations with production volumes of approximately 4,500 to over 9,000 painted parts per shift, depending on the assigned production lines.
- Monitored and analyzed production KPIs including Scrap, Efficiency, Quality and Safety.
- Led daily QRQC meetings, following up on corrective actions and cross-functional commitments.
- Developed and standardized production documentation and operating procedures to improve process consistency.
- Trained production and inspection personnel, contributing to scrap reduction through improved defect detection.
- Collaborated with Quality, Engineering and Maintenance to support new product launches and production readiness.
- Reviewed and updated Control Plans and PFMEA (AMEF) documentation for new projects.
- Coordinated activities with Engineering, Quality and Maintenance to maintain production continuity.
- Managed inventory and production information through SAP MM.
- Generated production reports and KPI presentations using Excel and PowerPoint.
- Prepared production reports, KPI dashboards and audit evidence for management review
Logistics Staff - FRE Express SA de CV - San Luis Potosí, San Luis Potosí
(2024-02 - 2024-08)
- Coordinated daily transportation schedules.
- Managed fleet performance.
- Optimized logistics routes to reduce transportation costs.
- Generated logistics performance reports.
- Coordinated with operators to ensure on-time deliveries.
Manufacturing Resident - San Luis Metal Forming - San Luis Potosí, San Luis Potosí
(2023-05 - 2024-01)
- Supported new product launches.
- Updated IATF 16949 documentation.
- Standardized manufacturing documentation.
- Optimized production line layouts.
- Prepared process documentation including PFMEA, Control Plans and Flow Diagrams.
- Collaborated with Manufacturing Engineering during process implementation.
Quality Intern - Industria de la Transformación del Acero MAFA S.R.L de C.V. - Aguascalientes, Aguascalientes
(2023-01 - 2023-04)
- Implemented process improvements to reduce rework and improve manufacturing efficiency.
- Management and control of changes in the process documentation.
- Field administration.
- Reduction of rework.
- Support in the calibration and maintenance of measuring equipment.
- Participation in the development of action plans to resolve non-conformities.
Professional internships - Mechanics - University Center of Automotive Service - Aguascalientes, Aguascalientes
(2021-09 - 2021-11)
- Updating documents
- Handling of tools
- Collaboration with technical service teams in fault diagnosis.
- Support in optimization and continuous improvement processes in workshops.
- Leadership in technical training initiatives in mechanics.
- Assistance in the diagnosis of complex mechanical failures and in the use of advanced diagnostic equipment.
Educación
Bachelor of Automotive Mechanical Engineering - Automotive Mechanical Engineering - Universidad Politécnica de Aguascalientes (2019-09 - 2023-12)
