Gerente Mantenimiento / Automatizacion / Proyectos
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Tengo mas de 20 años de experiencia prograsiva en compañias internacionales de ramo Automotriz, medico y de la contruccion. con un solido enfoque en automatizacion y Mantenimiento de equipo y Planta, Lidereando y en la gestion de diferentes proyectos y arranques de diferentes plantas. Buenas habilidades para mantener y crear un medio ambiente de colaboracion preservando los principales valores y respetando diferentes metas definidas en todos los niveles.
Align Technology (Medical Device Industry - Automation Manager)
▪ Management of the Automation deployment department to ensure all projects have a flawless introduction on time.
▪ Promote team leadership to see the bigger picture and anticipate problems before they occur.
▪ Solid time project management and planning according to business needs.
▪ Participation at annual AOP exercise to define annual budget.
▪ Implementation of asset productivity improvement programs in areas of uptime, mechanical integrity and reliability engineering.
▪ Personnel management 10 Automation control Engineers, 4 process validation engineers and 74 Automation technicians.
▪ Project Management installation and startup of new equipment, full support to integrate new technologies and processes into production.
▪ Use downtime and quality data as a solid analytical approach to develop and implement continuous improvement.
▪ Maintain ownership of assigned work-package within discipline through all project phases so that target functionality, quality and reliability are achieved.
▪ Assure all project introductions comply with FDA validation methodology.
▪ Assure alignment with key stakeholders, customers and project management team.
▪ Challenge the status-quo and develop creative solutions within the framework of Global Standards and processes.
▪ Oversee design issues at early design stages collaboration directly with R&D team.
Align Technology (Medical Device Industry - Maintenance Manager)
▪ In charge of the direction, planning and assignment of activities of the Maintenance department to ensure that all plant equipment is being maintained to reach OEE, OA, MTTR, MTBF, MTTA goals as well as analyze and promote improvement projects to minimize downtime.
▪ Collaborated with team to develop and implement Maintenance Standard Operating procedures.
▪ Build and control the department’s cost analysis
▪ Ability to motivate co-workers to deliver the best collaboration and team building.
▪ Responsible for commissioning and decommissioning old/new equipment.
▪ Encourage teams with mindset of value creation, sense of urgency, and adopt ownership.
▪ Scheduling PM for all equipment and make sure execution coordinate priority in conjunction with production requirements.
▪ Enforce all EHS procedures and policies, close follow up on any safety activities and startup of STOP project safety related.
▪ Preparation of annual AOP exercise to define annual budget and control and follow up department costs (OPEX/CAPEX).
▪ Personnel management including two Maintenance foreman, 16 Maintenance supervisors and Maintenance technicians.
▪ Provide problem solving based on Statistical analysis on main downtime contributors and main quality defects to create new improvement projects, reduce downtime losses and reduce customer complaints.
▪ Oversee MRO room to ensure inventory accuracy and stocking of required min/max levels of parts, assure robust 5S program.
▪ Assure technical support at 3 facilities 24/7 to different equipment’s compressors, CNC machines, Fanuc Robots, Adept Robots,
Automated Thermo-Forming machines, Vision Systems, Laser trimming machines, Laser Marking Machines Rofin.
▪ Preparation and implementation of training matrix plan to provide employees with the necessary training to perform their job safely and effectively.
▪ Lead lean manufacturing and Six Sigma projects, ability to lead kaizen events regarding TPM, uptime and safety.
▪ Experience leading high performance work teams.
▪ Demonstrated competency in preventative, predictive, basic care practices, and computerized maintenance management systems CMMS.
▪ Strong management of TPM (Total Productive Maintenance) and implementation experience.
Align Technology (Medical Device Industry - Automation Sr. Engineer)
▪ Project management of new production line introduction, validation and startup.
▪ Leader of raw material reduction project, 123mm to 90mm with an impact of 8 million USD cost savings per year in raw material.
▪ Integration and update of 38 production lines with automated controls based with PLC-Robot-CNC in charge of programming,
communication setup and debugging.
▪ Allen Bradley PLC Programming, HMI.
▪ Installation and setup of 56 FANUC robots on production lines.
▪ Management of Rockwell software licensing, Fanuc controls for CNC and Robotics.
▪ Automation Technical support to production lines 24/7 in different areas as post process, fabrication, shipping.
▪ Programming of IRVision Fanuc Vision Systems for robots.
▪ Start Up of new plant including all machinery installation.
BRP (Robotics and Automation Sr. Engineer)
▪ Lead and coordinate activities of the Robotics and Automation department.
▪ Personnel management, Automation-robotics engineers, Robot programmers.
▪ Control all backup & licensing for automation such as Rockwell automation (tech connect, Siemens, GE Fanuc).
▪ Strong knowledge in Rs Logix, Factory talk studio, PLC based systems and networked systems.
▪ Introduction and startup of Engine Assembly and testing line project using TIA Portal software.
▪ Project management of databases development, focused on the reporting of OEE results, problem solving, etc.
▪ Manage projects with suppliers (national and international) to fulfill needs for the automation processes.
▪ Assist to meetings for different areas assembly and fabrication to follow up KPI’s and issues assure good communication between departments.
▪ Follow up and update the NPD (new product development) for each new year model.
▪ Introduction of engineering changes, feedback with R&D analyze production problems regarding design for radiator, brake and fuel system.
▪ Request and follow up of budget for the following 3-year plan according to expenses, new projects and support required also
Define, quote and buy the correct spare parts for all automated equipment.
▪ Robot implementation, programming, configuration, improvement & troubleshooting on robotic welding cells for ATV and SSV areas, Different production areas with a total of 32 robots (Fanuc brand).
▪ Participate in development of personnel by developing and implementing training programs (new robot programmers, Automation and Robotic Engineers training plan).
▪ Technological Poka-Yokes project MX leader based on FMEAs, and value creation mind set, in conjunction with Canada team.
▪ Participation at Juarez plant 2 of introduction of equipment related to automation, fill and leak testers, AGVs automated guided vehicles, conveyors, robotic cells, smart welding sequencer, Andon system, Call part system, SCADA system, final test and filling room.
Manufacturas Avanzadas TTE. (Molding Maintenance Engineer)
2004 to October 2006
▪ Responsible for supervising Equipment Maintenance technicians likewise lead them to execute the plans to support organizational goals.
▪ Technical support and troubleshooting to molding machines, robots, auxiliary equipment, Interpretation of hydraulic and electrical diagrams.
▪ Develop DCP and FMEA of plastics department.
▪ Manage the Maintenance department budget.
▪ Implementation of a robust and efficient Predictive Maintenance program and process to ensure an effective operation.
▪ Develop, document and implement procedures to support an effective maintenance program, ISO9000 & ISO14000.
▪ Participate as a key member of safety Committee Drive Continuous Improvement actions and activities to ensure a safe working environment for all employees.
▪ Drive continuous improvements related to the department's key metrics i.e. machine down time, etc.
▪ Provide the required leadership to optimize the equipment and facility resources to ensure an efficient and effective operation.
2003 – 2004
▪ Implement cost reduction programs designed to improve effectiveness of utilization of equipment and Human Resources.
▪ Personnel Management Workforce (foreman, electrical technicians, operators)
▪ Programming of work advances, requesting BOM of material for the project.
▪ Elaboration of cost evaluations for new projects.
▪ Elaboration of AUTOCAD drawings (as build).
▪ Project management. Electrical & Mechanical installation in the following sites:
▪ Walmart (Tabasco Mex.), Walmart Supercenter (Toluca Edo. de México), Walmart Supercenter (Chihuahua Chih.)
Ingenieria Electromecanica (especialidad Manufactura Avanzada)
