Davidson Abara

Highly experienced and results-oriented Machine Production Technician with 5+ years in fast-moving consumer goods (FMCG) environments. Proven expertise in operating, maintaining, and troubleshooting high-speed packaging-line equipment, including KHS Depalletiser, Decrater, Recrater, Repalletiser, Filler, Labeller and sigma mixing machines, as well as Domino and Masca ID laser coders. Successfully reduced machine downtime by 20%, significantly improved line efficiency, and consistently met production targets while upholding stringent quality and safety standards.

Adept at mechanical, pneumatic, and sensor-related issue resolution, precise changeovers, and driving continuous improvement initiatives.

Multi-skilled Operator and Team Lead support - Tusen Consulting Limited (Guinness Nigeria Plc) - Ikeja

(2023-07)

• Collaborated with team leaders on daily operations, supporting a productive team environment and training junior operators.
• Conducted routine inspections, preventive maintenance, and rapid troubleshooting to minimize machine downtime and enhance production efficiency.
• Ensured strict adherence to quality standards and safety protocols across the production line.
• Maintained accurate production records and provided data-driven insights for ongoing process improvements.
• Achieved a 20% reduction in machine downtime, successfully trained junior operators, and consistently maintained zero safety incidents while meeting production targets.

Production Technician – Labeller KHS - Tusen Consulting Limited (Guinness Nigeria Plc) - Ikeja

(2023-01 - 2024-06)

• Operated and monitored KHS labeller machines to ensure efficient, continuous, and accurate labelling throughout production.
• Executed machine setups, changeovers, and parameter adjustments, alongside routine maintenance (e.g., cleaning sensors, replacing label reels/blades, lubrication).
• Troubleshot and resolved issues such as label misfeeds, bottle jams, glue system faults, and sensor errors to minimize downtime and maintain consistent product quality.
• Verified label alignment, adhesion, coding accuracy, and appearance; recorded machine performance data, downtime analysis, and daily production reports to support Overall Equipment Effectiveness (OEE) improvement.
• Collaborated with cross-functional teams, enforced safety compliance, and maintained optimal material handling and housekeeping standards.

Production Technician - Filler KHS - Tusen Consulting Limited (Guinness Nigeria Plc) - Ikeja

(2025-06)

• Improve filling efficiency by 15% through proactive machine monitoring and timely adjustments.
• Reduced product loss by 10% by maintaining accurate fill levels and minimizing overfill/underfill issues.
• Decreased machine downtime by quickly troubleshooting and resolving operational faults.
• Ensured 100% compliance with hygiene and safety standards during production runs.

Production Technician – Repalletiser KHS - Tusen Consulting Limited (Guinness Nigeria Plc) - Ikeja

(2024-03 - 2025-01)

• Operated and monitored repalletiser machines, ensuring smooth pallet formation and continuous downstream supply.
• Executed machine setups, alignment checks, and adjustments for diverse pallet configurations; diagnosed and resolved issues including misaligned layers, pallet jams, conveyor stoppages, and robotic arm errors.
• Conducted routine maintenance (e.g., cleaning, lubrication, roller inspections, component replacement); ensured correct stacking patterns, layer pad placement, stretch-wrap quality, and pallet stability.
• Recorded machine performance, downtime, and production output to support OEE improvement; coordinated with Production, Quality, and Maintenance teams for changeover management and operational optimization.
• Adhered to all safety protocols and maintained excellent housekeeping standards for safe and efficient workflow.

Production Technician – Recrater KHS - Tusen Consulting Limited (Guinness Nigeria Plc) - Ikeja

(2021-05 - 2022-03)

• Ensured smooth bottle insertion into crates and consistent downstream handling by operating and monitoring recrater machines.
• Performed machine setups and adjustments for various crate types and bottle sizes.
• Diagnosed and resolved issues like bottle misalignment, crate jams, gripper/suction failures, and conveyor stoppages.
• Conducted routine maintenance, including cleaning grippers, inspecting sensors, and lubricating components.
• Verified correct bottle orientation, crate cleanliness, and structural integrity; recorded production output and machine performance.
• Collaborated with cross-functional teams; adhered to safety protocols and maintained good housekeeping.

Production Technician – Decrater KHS - Tusen Consulting Limited (Guinness Nigeria Plc) - Ikeja

(2024-12 - 2025-05)

• Monitored decrater machine operations to ensure efficient bottle removal from crates and smooth feeding into the production line.
• Executed machine setups and parameter adjustments for diverse bottle sizes and crate types.
• Diagnosed and resolved issues including bottle jams, crate misfeeds, suction failures, and conveyor stoppages.
• Carried out routine maintenance (e.g., cleaning grippers/suction cups, inspecting sensors, lubricating components).
• Ensured proper bottle orientation, checked crates for defects/foreign materials, and documented machine performance.
• Supported maintenance activities, enforced safety standards, and maintained good housekeeping.

Production Technician – Depalletiser KHS - Tusen Consulting Limited (Guinness Nigeria Plc) - Ikeja

(2024-05 - 2025-12)

• Operated and monitored depalletiser machines to ensure smooth separation and feeding of bottles or crates into the production line.
• Performed machine setups and adjustments for different bottle sizes, crate types, and pallet configurations.
• Identified and resolved issues such as bottle jams, misaligned pallets, slipping grippers, and conveyor stoppages.
• Conducted routine maintenance (e.g., cleaning sensors, lubricating, replacing worn components) and ensured accurate layer sheet/frame removal.
• Inspected bottles/crates for integrity; documented machine performance, downtime, and production output.
• Collaborated with Production, Maintenance, and Quality teams to enhance efficiency.
• Followed safety procedures and maintained excellent housekeeping.

Production Technician - Sigma mixer - Saso Industry Limited - Amuwo Odofin

(2013-01 - 2020-12)

• Ensured efficient operation of sigma mixing soap machine through proper material loading, real-time monitoring, and timely fault reporting, reducing machine breakdowns and maintaining continuous production flow.
• Supervising and training junior operators.