Prosper Ejike
Technical Operator – Labeler Machine
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About
I am passionate about Exploring the intersections of Mechanical Engineering and technology innovation. As a passionate Mechanical engineering student. I am on a mission to bring the gap between science and innovation. My journey has been fueled by a relentless curiosity about how things work and a strong desire to make a positive impact in the world. I believe that true innovation happens at the intersection of diverse field, and that’s where I thrive.
Experience
Line supervisor (STL Support) at RESOURCE INTERMEDIARY LIMITED (RIL) (2023-08 – Present)
Technical Operator – Labeler Machine at Coca-Cola Hellenic Bottling Company (2023-08 – Present)
- I operated and maintained packaging machinery to optimize production efficiency, ensuring safety and functionality through routine inspections and adjustments.
- Reduced equipment downtime by 20% by implementing preventive maintenance protocols, including Cleaning, Lubrication, and Inspection (CLI) practices.
- Collaborated on yearly production machine overhauls, improving machine performance by 15% through enhanced troubleshooting and repairs.
- Applied lean manufacturing techniques, including 5WHYs for troubleshooting and SMED for quick changeovers, leading to a 30% increase in production line efficiency.
- Ensured adherence to Good Manufacturing Practices (GMP) and safety protocols, identifying potential hazards and escalating issues for prompt resolution.
- I also performed maintenance on the vacuum cylinder, carefully inspecting for wear and damage to ensure efficient vacuum pressure and proper alignment within the labeling system.
- I serviced the cutter drum by sharpening blades, adjusting tolerances, and calibrating the drum's alignment to maintain precise cuts and reduce material waste.
- I diagnosed operational issues with both the vacuum cylinder and cutter drum, using troubleshooting methods such as root cause analysis (RCA) to resolve issues quickly and prevent downtime.
- I conducted preventive maintenance tasks, including cleaning, lubrication, inspection, tightening the parts replacement, which extended the lifespan of both components and reduced the frequency of repairs by 90%.
ENGINEERING INTERN at Coca-Cola Hellenic Bottling Company (2022-02 – 2022-02)
- I performed equipment diagnostics on high-speed machinery, identifying potential faults to enhance operational efficiency and reduce unscheduled downtimes.
- I applied predictive maintenance techniques by monitoring equipment conditions and forecasting potential issues, contributing to a 15% reduction in unplanned machine stops.
- I conducted root cause analysis (RCA) on recurring mechanical issues, implementing corrective actions that improved equipment reliability and supported consistent production output.
- I utilized SAP as part of the computerized maintenance management system (CMMS) to streamline maintenance scheduling and tracking, ensuring adherence to preventive maintenance schedules.
- Collaborated on process optimization initiatives, applying lean manufacturing principles such as 5S and SMED to minimize cycle time and improve throughput.
- I generated downtime analysis reports to track production performance, using statistical process control (SPC) to identify trends and address inefficiencies proactively.
- I make sure I ensure compliance with Good Manufacturing Practices (GMP) by maintaining equipment hygiene, supporting quality standards, and adhering to safety protocols.
INDUSTRIAL SIWES at Coca-Cola Hellenic Bottling Company Asejire (HBC) (2020-04 – 2020-04)
- Work closely with the technicians on Installation, commissioning and maintenance of food processing and difference Lines machines.
- Documentation of all the spares needed for the planned preventive maintenance and the spares used.
- Ensure all different notifications are done during maintenance, i.e Rising Notification, Malfunction Report Preventive Maintenance and Improvement memo.
- Ensure compliance to the Good Manufacturing Practices (GMP) and 5S among the maintenance and shift staff with over 70% efficiency
- Managed spare parts inventory using SAP to ensure accurate stock levels and availability.
- Assisted in the operations of the Water Treatment Plant, ensuring water quality standards were met and getting to know the Water Use Ratio the target is 2.08.
- Supported the Effluent Treatment Plant operations to ensure environmental compliance and the Energy Use Ratio operation to ensure the energy sources are achieved in the plant.
Education
Primary School – C&S New Eden Primary School (2007 – 2012)
Secondary School – Methodist Secondary School, New Bodija Ibadan (2013 – 2018)
OND – Federal Polytechnic, Ede Osun State (2020 – 2023)
HND – The Federal Polytechnic, Ibadan, Oyo State (2024 – 2027)
