Ramalingam Saravanan
Plant Manager - Director
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About
Senior level assignments in lead the Plant Operations
33 Years Experience | Operations | Engineering | TPM @ FMCG ( Home & Personal care, Foods & Beverages, Fertiliser and Chemicals)
A Bachelor of Engineer (Mechanical) & MBA, with an extensive experience of 33 years in the entire gamut of activities in the engineering and manufacturing space inclusive of TPM, WCM, Production Planning & Control, Maintenance, Value Engineering, process control, Project – installation and commissioning, Supply chain , Stores , Purchase , Logistics as well as Safety, health & Environment and Quality.
- Maintenance Engineer at Indag Products Limited, Fertiliser and Sulfuric Acid plant located in Cuddalore - India for 4 years 3 months
- Engineer & TPM Coordinator at HUL – Hindustan Unilever Limited - FMCG Home & Personal care , Foods & Beverages industries and Tannery of wool-on-leather processing for 24 years 3 months.
- Senior Manager Operations & TPM Coordinator at Del Monte India Foods Pvt Ltd ( Joint venture of Bharathi Enterprises & Delmonte)- Foods & Beverages for 2 years 4 months
Experience
Certified TPM Instructor of JIPM from Aug’07
- Trained through the study training course “The Production Management Systems for India - Automobile industry” in Osaka-Japan, organised by AOTS for 2 weeks combining Industrial visit to seven factories including Toyota Factory during Feb’07.
- Active member during implementation of SAP R3 MM & PM module at HUL Pondy HPC. ERP - Orion,
Total Productive Maintenance
Productivity Improvement
Manpower Management
Rejection Reduction
Waste Management
Low Cost Automation
Project Management,
End of Line Automation
Maintenance Management
Supply Chain Management
Powerpoint, MS Word, SAP PM
Karakuri, PakoYoke , RCA , P S Tools
Mechanical Seals, Pumps
Rotary & Static Equipments
Distillation Column with packing
Air, Vacuum, Steam, Refrigeration
Process Equipments GLV, Reactors
Energy Conservation,
Have gained experience for over more than 25 years in manufacturing operations and supply chain across FMCG companies. Have got diverse exposure in manufacturing and maintenance operations in Personal care – Toilet Soaps , Shampoo, Cold cream , cosmetics & talc, in Home care – Detergents Bars, Powder & Liquid , in Chemical Distillation of Fatty Acids and in Foods & Beverages – Fruit Juice - Hot fill , Lipton Ice Tea, Tomato Ketchup, Mayonnaise processing , Fresh ( Cold Chain) & Processed Vegetables & Fertilizer - Single Super Phosphate, Sulfuric Acid, Pesticides - Monochrotophos, Butachlor & DEPA. Have acquired skills in the area of manufacturing strategy, operations, engineering , maintenance , TPM, WCM, safety & environment, Project management, Industrial relations and supply chain.
Proven leadership in running manufacturing operations, building and leading teams, building world class practices & systems and networking across regional teams.
Education
- Master of Business Administration ( M.B.A.)
- Bachelor of Engineering ( B.E - Mechanical)
- Certified TPM Instructor from JIPM ( Japan Institute of Plant Management - Tokyo)
