Tamer Hafez

I have 21 years' experience in Asset Integrity Management (AIM), Risk Based Inspection Assessment (RBI), Fitness for Service & Remaining Life Assessment (FFS & RLA), Root Cause Analysis, Inspection, maintenance and Corrosion. Carry out, supervision and manage all corrosion control activity and inspection for all static equipments within the Oil & Gas industry onshore/offshore and refineries.

Provides Asset Integrity

Services in RBI assessment, inspection plan and certification of all static and rotating equipment, including all non-destructives testing activities, conducts and coordinates all field inspection activities for all facilities offshore and onshore. Develop, implement, improve and manage new and existing equipment predictive and preventive maintenance programs. Solid knowledge of inspection and design Codes & Standards including and not limited to: API 581 & 580, ASME VIII, ASME PCC2, ASME B31.3, API 510, API 570, API 653, API 650 etc.

Provide training support to junior maintenance & integrity staff (RBI, RCM, Reliability Analysis, FMEA, Corrosion Management, Best practices in-service inspection and Asset Integrity Management). Responsible for the implementation of all inspection procedures as well as the coordination of all major inspection surveys and mitigation programs with Asset Integrity Management. Leadership and team working priority.

Excellent communication, managerial, interpersonal skills. Deep knowledge's in offshore/onshore HSE culture.

Asset Integrity Team Leader - ZFOD (Zubair Field Operation Development)

(2017)

• Provide a focal point for Integrity Management
• Implementation of asset integrity strategy based on Eni OPI OPE 010 Eni spa r01
• Review and approve the development & implementation of risk-based inspection (RBI), on-stream inspection & optimization, and fitness for service evaluations (FFS), failure & root cause analysis (RCA), remaining life assessments (RLA), and development of inspection plans for pressure vessels, piping, storage tank, corrosion risk assessment & material selection
• Manage the team with inspection resources, inspection coordination, and Pipeline engineers
• Corrosion studies based on P&ID process flow diagrams, design material specifications for all Zubair fields
• Provide technical assistance to junior staff for RBI & asset integrity activities
• Identified and reviewed the possible internal and external damage mechanisms and their failure modes (corrosion loops) according to API 571 & any corrosion management manual
• Review all historic inspection of static equipment and provides accordingly action plan
• Review the current corrosion monitoring system (corrosion coupons type and location, corrosion probes.)
• Develop inspection plans planning for static pressure equipment based on rbi assessment
• Assists other departments in respect to asset integrity requirements including day to day production operations, inspection, testing and remediation techniques, technology identification, best practices sharing, failure and root cause analysis
• Provide advice and support the Upstream / Downstream Operational Excellence activities
• Participate in the root cause analysis (RCA) and failures investigations related to pressure equipment and corrosion issues/ recommends strategies for prevention
• Operation critical elements definition (OCE)
• Safety and environmental critical elements definitions (SECE)
• Integrity critical element definition. (ICE: OCE+SECE)
• Performance standard definition for ICE
• Anomaly management to eliminate risk, save time and money by support our client to establish and embed robust anomaly management processes and systems
• KPI Management
• Supervision in-service inspection of piping, pipelines, and pressure vessels, fire heaters, reboilers and pressure relieving devices at oil and gas well head, oil process platform, gas treatment plant, water injection plant in central processing unit conduct internal, external planned & unplanned inspections on all static equipments
• Familiar with RBI technique as Galiom, Palladio and web integrity management system (W-IMS) to optimize inspection work and activity
• Follow up the team competency, capacity, and development
• Ensure proper planning, manning, execution and reporting of all inspection management activities
• Write and review inspection reports, assess results, fit for purpose for equipment's, update strategies according risk-based inspection
• Review and evaluation of all NDT / ultrasonic thickness reports and recommend for repair, replacement or de-rating of equipment and piping
• Evaluation of corroded piping and pipe lines to determine its remaining strength
• Calculate the corrosion rate, remaining life in order to fix the inspection frequency
• Highlight the anomaly if any found during inspection and report
• Witnessing the calibration of relief valves and pressure vacuum valves etc
• Review and interpret corrosion monitoring data and storing it into computer database using web integrity management system (WIMS)
• Complete reports and documentation to maintain historic information of equipment
• Maintain the installation corrosion monitoring and mitigation policies
• Follow up the cathodic protection system by taking periodically CP reading for all plant areas and identify areas/sectors with low protection potential
• Interpreted the CP reading and ensure the remedy action to overcome the low potential areas/sectors
• Corrosion monitoring of pipe flow lines by ER-probe survey, corrosion coupon survey, sand probe survey and UT thickness measurement
• Corrosion monitoring of export and trunk line by intelligent pigging
• Follow up and studies of chemical injections and chemical treatment
• Monitoring of export lines, trunk lines and road crossing lines, wellheads and equipment by cathodic protection (sacrificial anode & impressed current method)
• Identify the type of corrosion/deterioration to the equipment or piping & initiate appropriate monitoring methods in consultation with process, corrosion groups
• Participate in the operation and maintenance of various static equipment such as pressure vessels, heat exchangers, storage tanks, Reactors, Columns, Boilers, Furnaces, Separators, Filters, Insulation, Coating and piping system
• Possess a deep understanding of industry standards, codes (e.g., ASME, API), and regulations pertaining to equipment maintenance
• Provided oversight to workshop operations, including fixed equipment maintenance
• Spearheaded the development and modifications to mechanical designs, addressing repair, replacement, and enhancement requirements for Projects, Maintenance, and Process changes
• Ensured the safe and reliable operation of plant equipment through day-to-day maintenance activities, thereby optimizing equipment performance and extending operational lifespan
• Played a pivotal role in implementing technical recommendations for the repair or modification of piping, tanks, vessels, valves, and pressure-relieving devices
• Proactively formulated and executed Standard Maintenance Procedures (SMP), ensuring their accurate implementation

Senior Mechanical Integrity Engineer - Qatar Shell Gas To Liquid (QSGTL)

(2016-01 - 2017-10)

• Data gathering, evaluation for NDT report, historical data, RBI calculations, minimum required thickness, corrosion rate, remaining life, next inspection date
• Recommend a proper NDT for each equipment and the limits of the inspections
• Operation critical elements definition (OCE)
• Integrity critical element definition. (ICE: OCE+SCE)
• Performance standard definition for ICE
• Preparation of asset integrity risk register
• Preparation of asset integrity plan

Senior Inspection Engineer - South Oil Company – BP

(2015-05 - 2016-01)

• Supervising a team of 16 engineers/inspectors
• Planning of all inspection activities
• Reviewing all Visual and NDT inspection reports for all facility (Pressure vessels, Towers, Heat exchangers, Re-boilers, piping…. Etc.)
• Recommend a proper NDT for each equipment
• Supervision for all implementation work like (Replacement, Painting, Installation …etc)
• Close out report for each item

Senior Inspection Engineer - SHELL AND South Gas Company

(2014-05 - 2015-05)

Rehabilitation of KHOR AL ZUBAIR Gas Plant

• Visual inspection for all facility (Pressure vessels, Towers, Heat exchangers, Re-boilers, piping…. Etc.)
• Recommend a proper NDT for each equipment
• Supervision for all implementation work like (Replacement, Painting, Installation …etc)
• Close out report for each item

Senior Inspection Engineer - Yanbu Refinery Department (ARAMCO ID 8082470)

(2011-05 - 2014-04)

• Visual inspection for all facility at the refinery (Pressure vessels, Towers, Heat exchangers, piping…. Etc.)
• Recommend a proper NDT for each equipment
• Supervision for all implementation work like (Replacement, Painting, Installation …etc.)
• Close out report for each item

Plant Inspection Engineer - GULF OF SUEZ PETROLEUM COMPANY (GUPCO) – BP EGYPT - Ras Shukair Site – Red Sea

(2005-07 - 2011-04)

Started career as Plant Inspection Engineer, carrying out all inspection and corrosion activities at Ras Shukair Site – Red Sea

• M-1 P/F oil field Re-habitation: Visual inspection for all facility at the platform (risers, PSV, piping, Thread connections, Helideck…. Etc.)
• Recommend a proper NDT for each equipment
• RBI for M-36 P/F field
• Supervision for all implementation work like (Replacement, Painting, Installation …etc)
• Close out report for each item
• Chemical injection and Monitoring installation @ GOS: Superimpose the existing corrosion & scale monitoring as well as the chemical injection points on isometric drawings
• Prepare Procedure for all hot tapping work and discuss the risk assessment
• Modify monitoring and injection points as necessary to get reliable results
• Review and interpret corrosion monitoring data and storing it into computer database
• Infrastructure Integrity assurance at GOS: Visual Inspection for almost P/F's and its facility at Gulf of Suez (R/SH) according check list includes all items at P/F's (Helideck, Main Deck, Riser ...etc.)
• Recommendation list for repair and completion certificate after repair
• Periodical plan for each P/F's based on the last condition
• Storage tanks and Pressure Vessel Inspection: Database gathering for all tanks and pressure vessels. (Installation date, service, History…)
• External Visual inspection
• Recommend a suitable NDT for each tank and vessels
• RBI to get a priority for each equipment
• Internal visual inspection
• Provide work scope of repair
• All Repairs done according API 510 Pressure Vessel Inspection Code: Maintenance Inspection, Rating, Repair, and Alteration . And API 653 for storage tank
• Witness a hydro test
• Close-out report

Bachelor of Science - Zagazig University (2005-05)