Muhammad Asif

Results-driven Electrical & Process Quality Engineer with 2+ years of proven experience in high-volume electronics manufacturing. Consistently achieved Process Yield (PY) 97% and First Pass Yield (FPY) 92% across 4 assembly lines producing 3,000+ units per day while maintaining a sub-1% defect rate. Expert in ISO 9001, ISO 45001, ISO 14001, 7QC Tools, 8D/CAPA, Lean Manufacturing, and Six Sigma methodologies.

Skilled in root cause analysis, process optimization, line balancing, and production KPI management. Basic foundation in electrical circuit analysis, AutoCAD, PLC basics, load calculations, and preventive maintenance, enabling a seamless bridge between engineering and quality functions, and seeking to leverage expertise in Electrical Engineering, Quality Engineering, Process Engineering, and Production Engineering roles to drive continuous improvement and operational excellence.

Process Quality Engineer - Air Link Communication Ltd - Lahore, Pakistan

(2025-04)

One of Pakistan's most advanced smartphone & smart TV OEM manufacturing facilities | 4 Assembly Lines | 3,000+ Units/Day

• Monitored and controlled quality across 4 high-volume smartphone assembly lines producing 3,000+ units/day, sustaining a defect rate consistently below 1% — meeting world-class manufacturing quality benchmarks.
• Achieved and maintained Process Yield (PY) of 97% and First Pass Yield (FPY) of 92% through real-time SPC monitoring, process capability analysis, and data-driven corrective actions.
• Led Line Body Certification for new model launching; initiated and managed EWP reports to ensure production readiness and all quality gates were cleared before mass production.
• Conducted scheduled internal and external quality audits, ensuring 100% compliance with ISO 9001, ISO 45001 (Occupational Health & Safety), and ISO 14001 (Environmental Management) standards.
• Applied 7QC Tools, 5 Whys, 8D Methodology, and CAPA to identify root causes of recurring defects, implement permanent corrective actions, and reduce line rejection rates each production quarter.
• Performed process capability studies to monitor process stability, detect shifts early, and trigger preventive actions — minimizing unplanned production stoppages.
• Implemented 5S and 4M1E (Man, Machine, Material, Method, Environment) at 100% of production workstations, improving workplace, safety compliance, and process discipline audit scores.
• Optimized by identifying and eliminating losses in availability, performance, and quality across monitored lines.
• Managed daily quality and production KPI dashboards — including FPY, PY, defect Pareto, and continuous improvement decisions.
• Coordinated line manpower allocation, balancing workload across stations to maintain time compliance and maximize output without compromising quality.
• Enforced strict adherence to production SOPs, work instructions, and control plans; trained operators on quality standards and defect prevention techniques to reduce human error.

Technical Sales Engineer - Pantera Energy Pvt. Ltd - Lahore, Pakistan

(2024-10 - 2024-12)

Solar energy solutions provider — residential & commercial PV system design and installation

• Conducted on-site solar feasibility surveys; assessed panel orientation, tilt angles (6°–14°), structural mounting types, shading analysis, and full electrical load requirements.
• Designed solar PV installation layouts using SketchUp software; performed system load calculations and recommended optimal panel configurations to maximize energy output and ROI for clients.
• Produced client-ready technical proposals integrating engineering specifications, financial projections, and equipment BOMs — contributing to a strong sales conversion pipeline.

Production & Maintenance Engineer (Intern) - Sazgar Engineering Works - Lahore, Pakistan

(2024-06 - 2024-08)

Leading Pakistani automotive manufacturer — Haval & GWM BAIC Jeep vehicles | 30+ years industry experience

• Studied and mapped the complete Haval car assembly line across multiple production stations and sub-stations — developing hands-on understanding of automotive production flow, line balancing, cycle time, and station interdependencies.
• Gained practical experience in body shop welding operations, including MIG welding of structural body panels; applied weld quality inspection and safety compliance knowledge.
• Supported the Maintenance Engineering department in load calculations, circuit breaker sizing, fuse specifications, and scheduled transformer & induction motor servicing for factory infrastructure.
• Monitored voltage and current levels at multiple production stations; generated preventive electrical maintenance logs to ensure operational continuity and reduce unplanned downtime.

Bachelor of Electrical Engineering - Electrical Engineering - University of Management and Technology (UMT) (2019 - 2023)

FSc Pre-Engineering - Pre-Engineering - Royal College of Science (2017 - 2019)