Saif Ali
Chemical Engineer
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About
Result-driven Chemical Engineer and Assistant Manager with 4 years of industrial experience spanning paper manufacturing (Packages Group) and textile processing. Proven track record in process optimization, cost control, and leading continuous improvement using WCM and TPM methodologies. Expert in DCS operations, HAZOP studies, and engineering software like Aspen HYSYS and Primavera P6.
Extensively certified in ISO 9001, 14001, 45001, 50001, and FSSC 22000 (Food Safety) to guarantee top-tier operational compliance and quality assurance.
Experience
Bulleh Shah Packaging (Pvt) Ltd (A Company of Packages Group)
Assistant Manager (Production Engineer), Paper & Board Manufacturing
Kasur Site, Pakistan
June 2022 – May 2026
Process Optimization: Monitored and optimized paper manufacturing processes to improve efficiency, reduce waste, and enhance product quality and production output.
Equipment Maintenance & Troubleshooting: Oversaw equipment maintenance, calibration, and troubleshooting to minimize downtime and ensure smooth operations.
Quality Control: Conducted quality control checks to ensure compliance with product specifications and coordinated with QA teams to resolve deviations.
Safety Compliance: Ensured strict adherence to safety protocols and environmental regulations to maintain a safe working environment.
Team Leadership & Training: Supervised and trained operators and technicians on equipment operation,
safety procedures, and process improvements.
Cost Control: Monitored production costs and implemented cost-reduction and resource optimization strategies without compromising quality.
Data Analysis & Reporting: Analyzed production data and performance metrics, preparing reports for management to support decision-making and continuous improvement.
Style Textile (Pvt) Ltd
Trainee Engineer, Dyeing Processing
Manga Mandi Site, Pakistan
August 2021 - June 2022
Assisting in Dyeing Process Management: Assisted in daily dyeing operations by ensuring proper handling of machinery, chemicals, and raw materials to meet production targets and quality standards.
Quality Assurance & Control: Monitored fabric quality at different stages of the dyeing process, ensuring consistency in color, shade matching, and texture, and supported corrective actions for quality issues.
Chemical & Dyeing Recipe Management: Assisted in preparing and mixing dyes and chemicals according to standard formulations, ensuring correct concentration and consistency for desired color outcomes.
R&D and New Process Implementation: Supported research and development activities by assisting in trials of new dyeing methods, colors, fabrics, and equipment to improve productivity and process efficiency.
Process Parameter Optimization: Monitored and adjusted key dyeing parameters such as temperature, time,
chemical dosage, and pH to improve efficiency and reduce material waste.
Education
Final Year Project, Team Leader
Production of Propylene from Propane by CATOFIN Process
- Capacity selection
- Material and energy balance
- Design of Reactor, Heat exchanger and Distillation column.
- HAZOP study
- Instrumentation and control
October 2020 - July 2021
- Cost Estimation
