
MECHANICAL DESIGN ENGINEER
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Mechanical Design Engineer holding a Master's Degree in Automotive Design, with a practical approach centered on precision and manufacturability. Experienced in designing automated work stations (robotic & manual), hydraulic cylinders/systems, electric motors, and complex sheet metal fabrications. Complemented by a strong Automotive background in engine and automatic transmission calibration, as well as technical customer support.
MECHANICAL DESIGN ENGINEER at ALPHR Technology Europe (2024-01 – Present)
Design and development of industrial equipment, automation systems, and fixtures, leveraging advanced knowledge of technical drawing, tolerances, and complex assemblies. Application of specialized manufacturing processes, including mechanical machining, heat treatments, and thermochemical treatments (hardening, nitriding, galvanizing, anodizing). Hands-on experience with pneumatic actuators, sensors, and conveyor systems.
Implementing robotic systems, including 6-axis, SCARA, and Delta robots, as well as custom grippers design. Generating precise execution drawings and comprehensive technical documentation for clients. Active participation in design reviews and project meetings to ensure high-quality standards and technical compliance.
Proactive collaboration with technical teams to troubleshoot and solve complex engineering challenges. Attending industry trade fairs and exhibitions to stay updated on the latest innovations and emerging technologies.
INDUSTRIALIZATION AND RFQ ENGINEER at YAZAKI (2023-02 – 2024-01)
Quoting new projects and estimating investment levels (CAPEX), followed by formal presentations to management during RFQ (Request for Quotation) meetings. Developing and maintaining core quality documentation, including Process Flow, PFMEA, and DFMEA, for both new and ongoing projects. Defining manufacturing processes for new product launches and securing management approval through technical reviews.
Designing production area layouts focused on cost optimization, workflow efficiency, and footprint reduction. Compiling comprehensive technical documentation, including parameter sheets, work instructions, and technical specifications.
MECHANICAL DESIGNER - HYDRAULIC CYLINDERS at DOUCE HYDRO ROMANIA SA (2019-09 – 2023-01)
Resumed previous responsibilities in mechanical design and project development (as detailed below)
QUALITY ASSYRANCE AND METROLOGY at DOUCE HYDRO ROMANIA (2018-10 – 2019-09)
Metrology Expertise: Conducted high-precision measurements using conventional instruments: vernier calipers (mechanical & digital), micrometers, bore gauges, dial indicators, and thread gauges.
Technical Training: Mentored and trained new employees on advanced measurement techniques and quality requirements for hydraulic cylinder assembly and manufacturing.
Standards & Compliance: Ensured strict adherence to 5S methodology, traceability protocols, and detailed measurement reporting. Non-Conformance Management: Authored Non-Conformance Reports (NCR), developed Corrective and Preventive Actions (CAPA), and implemented quality improvement plans.
Incoming Inspection: Validated raw materials and components upon receipt, verifying material certificates, technical specifications, and ensuring full traceability throughout the production cycle.
Stakeholder Collaboration: Actively participated in quality reviews and meetings with production staff and clients to resolve technical issues and maintain high standards.
Documentation Control: Updated and maintained technical quality documentation in alignment with management directives and periodic quality audits.
MECHANICAL DESIGN ENGINEER - HYDRAULIC CYLINDERS at DOUCE HYDRO Romania (2018-02 – 2018-10)
Design & Engineering: Created 2D execution drawings and 3D assemblies based on customer specifications and internal DOUCE HYDRO standards.
BOM Management: Developed detailed Bills of Materials (BOM) and general assembly drawings for complex hydraulic systems.
Manufacturing Oversight: Monitored the production process for hydraulic cylinders and custom-designed components to ensure quality and specification compliance.
Strategic Sourcing: Identified and selected alternative materials and components from various suppliers to maintain production continuity during supply chain disruptions.
Analysis & Repair: Conducted diagnostics and troubleshooting for hydraulic cylinder failures, defining step-by-step repair procedures and generating updated execution drawings.
Technical Specification: Identified and procured complete sealing solutions (seal kits) tailored to specific high-pressure or high-wear customer requirements.
MECHANICAL DESIGN - ELECTRIC MOTORS at LEROY SOMER - EMERSON (2016-08 – 2018-01)
Advanced 3D/2D Design: Developed complex 3D assemblies and precise 2D execution drawings using PTC CREO and Teamcenter (PDM), adhering to stringent nuclear industry standards and customer specifications.
Integration (NPI Focus): Collaborated closely with the headquarters in France to oversee the manufacturing implementation of electric motors, ensuring full compliance with quality protocols and delivery deadlines.
Optimization & Engineering Change Management (ECM): Executed critical design modifications based on client feedback and field requirements to enhance product reliability and performance. Cross-Functional Collaboration (FEM): Partnered with the Finite Element Method (FEM) department to optimize motor components, focusing on structural integrity and operational efficiency. BOM & Documentation Control: Managed and updated complex Bills of Materials (BOM) and technical documentation to ensure 100% accuracy for procurement and assembly lines.
CALIBRATION SPECIALIST - DIESEL ENGINE AND DUAL CLUTCH TRANSMISSION at Assystem ROMANIA (2014-02 – 2016-06)
ECU Calibration: Performed software calibration for diesel engines (1.5 dCi, 1.6 dCi, 2.3 dCi) at the R.T.R. (Renault Technologie Roumanie) Technical Center, collaborating with Renault and Nissan engineering teams.
Transmission Systems Expertise: Specialized in software calibration for DC4 automatic transmissions, focusing on dual-clutch system performance, shift logic, and efficiency. Testing & Data Analysis: Conducted vehicle assembly, calibration, and track testing; analyzed dynamic data to optimize vehicle functionality and drivability.
Project Coordination: Led synthesis meetings and cross-functional synchronization between internal departments and external Tier 1 suppliers (Continental, Bosch). Industrialization & Validation: Validated engine and gearbox calibrations, ensuring a seamless transition from development to mass production (Industrialization) within the manufacturing plant.
MECHANICAL DESIGN ENGINEER - MEDICAL EQUIPMENT at FRILABOR SRL (2013-02 – 2014-02)
R&D and Prototyping: Successfully developed and delivered two innovative prototypes: a cryogenic freezer featuring a touch-screen interface and a 400-liter sterilization oven.
SolidWorks Expertise: Advanced use of SolidWorks, with a strong focus on Sheet Metal design and complex Assembly management.
Design Iteration: Updated and modified 2D/3D models based on client feedback and management requirements to ensure product optimization.
Component Sourcing: Identified and selected specialized parts and sub-assemblies from various suppliers for new prototypes and existing product upgrades.
Manufacturing Coordination: Created precise execution drawings for outsourced manufacturing, collaborating with external partners for CNC machining, laser cutting, and other specialized processes.
LOGISTICS INTERNSHIP at Johnson Controls (2012-01 – 2012-04) Intrenship - Johnson Controls Mioveni / DACIA PLANT INTERNSHIP ENGINE ASSEMBLY (DACIA PLANT) at DACIA (2011-04 – 2011-06) INTERNSHIP ENGINE ASSEMBLY (DACIA PLANT) - focus on improving piston rings assembly process.
VEHICLE MECHANIC - apprentice at MARKOM AUTO SPEDITION SRL (2009-10 – 2010-02) Apprentice at a local multi-mark Service Workshop in Pitesti. • basic revisions (oil and filters) • spark plug, injectors change • brake maintanance or replace • suspension repair and accesories (bushings, bearings, sensors) • basic automotive diagnostics
Master / Studii postuniversitare in Automotive Design – Universitatea de stat din Pitesti (2011 – 2013)
Facultate (terminat) – Universitatea de stat din Pitesti (2007 – 2011)