Ahmed Mustafa

Results-driven Production Engineer with experience in manufacturing operations and process optimization. Skilled in managing full production cycles including material processing, heat treatment, quality control, and production planning. Proven track record of increasing productivity by over 160%, improving product quality, and optimizing process efficiency. Strong background in continuous improvement, root cause analysis, and cross-functional coordination.

Lean Six Sigma Black

Belt focused on driving operational excellence and cost reduction across manufacturing environments.

Production Engineer at Yaleen Company for Steel (2023-11 – Present)

• Increased production from 3 kg/10 sec to 8 kg/10 sec (≈167% improvement) through process improvements.
• Improved product lifecycle from 2,500 to 2,850+ cycles, enhancing durability.
• Enhanced production efficiency through continuous monitoring and optimization.
• Led and managed core manufacturing operations, ensuring smooth and efficient production flow from raw materials to final output.
• Owned process performance and optimization, continuously improving productivity, efficiency, and product quality.
• Analyzed production data, to identify bottlenecks, inefficiencies, and improvement opportunities.
• Drove continuous improvement initiatives using Lean Six Sigma methodologies to reduce waste and process variation.
• Controlled critical process parameters to maintain consistent product specifications and operational stability.
• Collaborated cross-functionally with maintenance, quality, and planning teams to ensure maximum equipment uptime and process reliability.
• Supervised material processing and thermal operations (heating, quenching, tempering) to achieve required material characteristics.
• Improved production throughput and capacity utilization through process enhancements and workflow optimization.
• Supported production planning and scheduling activities, ensuring alignment with demand and resource availability.
• Ensured compliance with quality standards, safety procedures, and operational best practices.
• Participated in troubleshooting and root cause analysis, implementing corrective and preventive actions (CAPA).

Bachelor's Degree in Industrial & Manufacturing System Engineering – Taiz University (2021-07)