Sr. Project Engineer – Analytical Systems - Emerson - Pune
(2021-07 - 2024-07)
- Led detail engineering and design for a wide range of analytical systems, including Process Gas Analyzers, CEMS, Liquid Analyzers, Gas Chromatographs, Special Gas Analyzers, and associated Sample Conditioning Systems.
- Delivered critical engineering outputs such as: Wiring Schematics, GA Drawings, Electrical Layouts
- Lag Time & Pressure Drop Calculations, Wake Frequency, and Dew Point Analysis
- FAT/SAT Protocols, ITPs (Inspection & Test Plans), Utility Load Calculations
- Cable Scheduling, Communication System Architecture
- Designed and developed Analyzer Shelters for both safe and hazardous areas, integrating: HVAC systems, Fire & Gas Detection, Safety PLCs and Interlock Systems, ensuring compliance with IEC, ATEX, and SIL standards.
- Coordinated with cross-functional teams, clients, and vendors to resolve technical queries and ensure seamless execution throughout the engineering lifecycle.
- Ensured all deliverables met stringent quality, safety, and compliance requirements, reducing design errors and improving project turnaround time.
Customer Care Engineer - Thermo Fisher Scientific India Pvt. Ltd.
(2017-08 - 2021-07)
- Delivered comprehensive AMC/CMC support for a wide range of environmental and process monitoring instruments, ensuring optimal system uptime and performance.
- Specialized in servicing and maintaining the Sulfur Online Analyzer (SOLA II), performing calibration, diagnostics, and preventive maintenance to support critical applications.
- Hands-on experience with gas analyzers for monitoring key pollutants such as SOx, NOx, CO, CO₂, NH₃, H₂S, O₃, and SPM, ensuring adherence to environmental compliance standards.
- Conducted field servicing, troubleshooting, and health checks to minimize downtime and maximize client satisfaction.
- Played a key role in inventory management for critical spare parts, enhancing service efficiency and response time.
- Maintained clear and timely technical documentation and service reports, aligned with internal QA/QC procedures and client protocols.
Service Engineer – Analytical Instruments - Chemtrols Industries Limited
(2016-05 - 2017-08)
Served as a Service Engineer (Analytical Instrumentation) at Indian Oil Corporation Ltd., Paradip, responsible for erection, commissioning, and maintenance of process and stack gas analyzers.
- Provided hands-on support and troubleshooting across various advanced analyzers, ensuring smooth startup and long-term operational reliability.
- Successfully commissioned and supported the following analytical instruments: Gas Chromatograph – Siemens Maxum II, Oxygen Analyzers – Ametek WDG Series (Furnace & Stack applications), THC, SOx, NOx Analyzers – Teledyne 4030, 100E, 200E (CEMS), Sulfur Online Analyzer – Thermo SOLA II, Moisture Analyzers – GE Panametrics, Air Demand, SO₂, H₂S Analyzers – Ametek 9XX Series, RVP (Reid Vapor Pressure) Analyzer – PAC Instruments, CO, CO₂, O₂ Analyzers – SICK SIDOR, H₂ Analyzers – Emerson Thermal Cond
- Coordinated with site teams to ensure timely system integration and compliance with project specifications and safety standards.
- Played a critical role in instrument calibration, functional validation, and preparation of commissioning reports.
Service Engineer / Project Execution Engineer - Steam Equipments Pvt. Ltd.
(2013-10 - 2016-02)
- Executed installation, commissioning, maintenance, and troubleshooting of various process analyzers and instrumentation systems, ensuring reliable plant performance.
- Maintained active communication with vendors and clients for technical coordination, issue resolution, and project alignment.
- Involved in data sheet preparation, tender and contract review, and evaluation of technical correspondence during the proposal and execution stages.
- Reviewed and interpreted technical specifications, process data sheets, piping material specs, P&IDs, GA drawings, and hazardous area classifications for system design and compliance.
- Developed complete E&I scope documentation in line with contractual and project requirements.
- Participated in the development of integrated system P&IDs, created technical documents, and collaborated with assembly teams to ensure timely project execution.
- Managed I/O list segregation, junction box assignments, and facilitated the creation of cable schedules for installation and commissioning phases.
- Supported FAT/SAT inspections, conducted quality checks, and prepared nonconformance (NC) sheets for resolution and documentation.
- Reviewed approved documents, and ensured material compliance with BOM (Bill of Materials) during receipt and installation.
- Finalized contractors for site activities, conducted site supervision, and generated weekly progress and measurement reports.
- Led manpower planning and mobilization, ensuring effective resource utilization and timely project delivery.
