Ajit Narsale

A responsible position in a result-oriented company that seeks an ambitious and career conscious person, where acquired skills, education and experience will be utilized towards continued growth and advancement of the organization & as an individual. Professional with +20 years of rich experience in handling Manufacturing, Quality Assurance, Inventory and Cost Control Initiatives. Expertise in Manufacturing, Quality Assurance, planning & controlling the production operations as per the sales projection.

Adept in managing Production and QA Activities involving resource planning, In-process Inspection, Team Building, design & development, and Co-ordination with internal Departments. In-depth knowledge about various Quality Standards (ASME, ASTM, API, PDO Standards and proficiency in implementation of the same. An effective communicator with excellent customer relationship management skills and strong analytical, problem solving & organizational abilities.

Head–Manufacturing and Operations - Prasa Info tech

(2025-02)

Team Lead–Production - Ador Welding Limited

(2007-08 - 2025-02)

A Leader in inspection & Certification. Inspection of all types of Pressure vessels, Boiler Pressure parts, Flare System, Piping, Valves, High pressure valves, Strainers, Fluid coupling, Equipment’s, etc. The company is having strong customer base e.g. ONGC, Reliance Industries Ltd, Samsung Engineering, Siemens, UPL Ltd, VVF Ltd, Thermax Ltd, Alfa Laval, Atlas Copco, Forbes Marshall, L & T Ltd, HPCL, IOCL etc.

• Study the job related Drawing.
• Prepare job wise production planning with proper utilization of resources on shop floor.
• Prepare Material shortages list and communicate with the respective concern.
• Improve Production Procedure, Shop Efficiency and Manpower Output.
• Daily Maintain Job Status & Making Day to Day Production Planning.
• Maintain daily production Report & Evaluate Manpower Output.
• Handling whole plant shift with 70 Manpower & allocation on work stations for different product manufacturing.
• Ensure the safe use of equipment’s and schedule regular maintenance.
• Aware of 5’s system & Kaizen Poke Yoke.
• Ensure correctness of welding process on shop floor as per Welding procedure specification also making aware of welding knowledge to worker & its defects remedies.
• Able to solve Fabrication Related issues and Ensure reduction of rework.
• Follow up with Quality department for stage inspection and NDT for testing.
• Ensure safety procedures are followed and good housekeeping level are maintained.
• Development of Die-Punch for new development fabrication parts Bending.
• Development of Different Jigs, Fixtures & Manipulators to reduce cycle time
• Handling overall shop floor activities and implementing effective techniques to bring efficiency in operations to improve quality standards & achieve maximum cost savings.
• Supervising all type of steel fabrication works like Pressure Vessels, Heat exchangers, Crain Components, Boiler equipment’s, Filters, Construction Equipment’s, shipping fabricated Assemblies and all type Structural Fabrication Components etc.
• Practicing quality standards & responsible for quality up gradation & productivity with key emphasis on improving qualitative production.
• Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiencies of the systems.
• Implementing cost saving measures & technical troubleshooting to achieve substantial reduction in terms of man days, production cost, raw material & energy consumption.
• Coordination with third party inspectors in shop floor inspection, Weld set up, Alignment, Hydro Tests & Final inspection Before Dispatch.

Project Trainee - Thermax Limited

(2006-06 - 2007-07)

Thermax Ltd is involved in the business of designed, fabrication & erection of boilers, pressure vessels, columns, heat exchanger, hot water generator, thermic fluid heaters, ammonia absorption refrigeration systems & cogeneration systems as per ASME Sec. VIII Div.1, EN 13445 & Indian Boiler regulation (IBR)

• Involved in the development and successful implementation of ISO 9001:2008 and ASME U, S, R quality systems.
• Monitoring implementation of systems, identifying non-conformances, ensuring closure of non-conformances and advising on system and process changes for improvement.
• Maintaining data & records as per quality systems.
• Monitoring all vendor QA activities ensuring compliance with contract requirements.
• Coordinate with Designers, Consultants, and Third-party Inspection Agencies (TPIA) and NDT agencies as per Project/Purchase Order (PO) requirements.
• Raw material identification, witness destructive testing and preparation/approval of Material Heat chart.
• Preparation, Review and Approval of QAP, Welding procedures, Welder/Welding Operator qualification records and Final Documents.
• Conducting welding procedure qualification test, monitoring implementation of welding procedures, and monitoring welder performance.
• Witness/Monitor set-up, welding and final visual inspection of welds and weld repairs as per approved procedures.
• Witness/Monitor pre-heating, post heating and post weld heat treatment activities.
• Witness, interpretation and evaluation of NDT like VT, PT, MT and RT.
• Witness/perform Dimensional Inspection and prepare As-built drawing.
• Witnessing Hydro-static Testing/pneumatic testing.
• Implementing & ensuring safety practices within the shop floor and sub-vendor locations.
• Liaising with third party inspectors, clients, consultants, and vendors.
• Ensuring execution of job as per schedule without compromising quality.
• Responsible for preparation and issue of notifications and ensuring completion of inspection/documentation.
• Preparation and review of Material Record Book (MRB) as per project requirements

M Tech. - Mfg.& Automation - Government College of Engineering, Pune (2006)

BE - Production - S.R.T.M.U. NANDED (2003)

DME - Amaravati Board (1999)