Madhu Gj

AREAS OF EXPOSURE/EXPERTISE

Instrumentation & Control

✓ Detailed engineering, system engineering, specifications, layouts, loop drawings & logic diagrams

✓ Process measurement & control instrumentation & services to monitor, & optimize manufacturing processes.

✓ Managing erection/ commissioning of process control equipments (PLC/VFD/SERVO).

✓ Develop logic programs on PLC/RTU/SCADA/HMI platform, developed logic and HMI screens & have experience on data transfer from different platforms through PLC etc.

✓ Prepare drawings & documents required for implementing PLC/SCADA related jobs.

✓ Carrying out the complete Factory Acceptance Test (FAT) for the approval of the customer.

Software Development / Engineering

✓ Designing Automation & Control Systems involving configuration, programming and testing of Human Machine

Interface.

✓ Coordinating the entire development including requirement analysis, finalizing specifications, designing,

prototype development and testing activities.

✓ Preparing Technical Drawings/ Wiring Drawings/ Filed Termination Charts/ Installation Procedures and

Documents based on the functional specification and site requirements.

✓ Familiar with AutoCAD for design/development.

MES & MIS Software

✓ Designing Manufacturing information & Execution System involving configuration, programming and testing of

MIS Application Interface.

✓ Coordinating the entire development including requirement analysis, finalizing specifications, designing,

prototype development and testing activities.

✓ Preparing Technical Design document/ Statement of work/ Architecture / Project Plan / Project Schedule/

Installation Procedures and Documents based on the functional specification and site requirements.

✓ Active involvement and managing the Pre & Post implementation of Manufacturing information & Execution

System support.

Project Man and Opportunity Management

✓ Managing a team of workmen and guiding them to address and resolve performance bottlenecks along with imparting in-house training.

✓ Planning effective manpower deployment & works scheduling of qualified workforce; addressing training needs of staff to enhance skills and productivity.

✓ Technical discussion with Customer and Consultant at Pre-tender and post tender stage.

✓ Providing Proof of Concepts (PoCs) to industries based on the project requirement.

✓ Preparation of technical specifications, estimates, scope and deliverables based on Project requirement.

✓ Specs review / Take-Offs / Product Selection / System configuration

✓ Pre-Sale Technical, Product and Application Assistance.

PROFESSIONAL SNAPSHOT

✓ An Electrical & Electronics Diploma with over 12+ years of experience in PLC/SCADA/Information Software/

Automation & Control in multiple Industries.

✓ Currently working as Interface Engineer in Gulf Cryo - Dubai.

✓ Thorough knowhow of Process control, Monitoring and information system for smelter plant process applications.

✓ Well versed with Instrumentation, PLC/RTU/VFD/SERVO/SCADA/OSI PI/HISTORIAN and hands on experience in the programming of HMI/PLC/SCADA and implementing and development MIS/MES System.

TECHNICAL EXPERTISE

• Hands-on Experience in Programming/Commissioning/Trouble Shooting of PLC-5, SLC, MicroLogix, Micro800,

Compactlogix and Controllogix Platforms using Software’s like RSLogix 5, RSLogix 500, Connected Components

Work bench and Studio 5000 Software.

• Work on Experience in Development/Commissioning/Trouble shooting of MMI/HMI Platforms of Rockwell

Automation like PanelView 550\1000\1000e\1500e, Panel view Plus, Panel View Plus6 and Panel View plus 7

platform.

• Hands-on Experience in control system Upgradation PLC system Like PLC5 and SLC to Controllogix and

Compactlogix system. For HMI Panel View1000/1000e/1500e/Panel view Builder32 to Panel View Plus6/7. For

SCADA RSView32 with SQL Reporting to FactoryTalkview SE Server Client\Stand alone with Historian and

Process book. For network RIO, DH+ to Ethernet Network.

• Hands on Experience in of Programming/commissioning/Trouble shooting of motor control and protection devices

VFD/SERVO/E3Plus/E3-10.

• Worked extensively in Supervisory and Data Management Software’s of Rockwell Platform like Factory Talk View

SE (SCADA) i.e. Server/Client & Standalone, Factory Talk Historian i.e. OSI PI Technology and Factory Talk

Transaction Manager.

• Hands on Experience in Design & Configuration of 21CFR Part 11 Compliance Software i.e.

Factory Talk

Asset

Centre for PLC’s.

• Hands-on experience in Instruments like, Pressure, Flow, Temperature, Level, Velocity Instrumentation
• Hands-on experience in Valves and Actuators of different application like Flow, Pressure, Air & gases
• Hand-on experience in Overall Equipment Efficiency Software i.e. OEE & Energy Intelligence Software
• Hand-on experience in Protocol Gateway/ convertor like HMS/eWON/Hilscher/ProSoft/Advantech/Oring.
• Worked extensively on Factory Talk Vantage Point EMI, An Enterprise Manufacturing Intelligence Software for developing Analytics on Plant Floor data using Ad-hoc Reports, Trends, Dashboards and Alarms etc.
• Worked extensively in designing and configuring Field, Control and Supervisory networks like Device net,

Modbus RTU, TCP/IP, ProfibusDP, Control net, Profinet and Ethernet/IP.

• Design of control panel, Electrical field device layout, Electrical Circuits such as Power circuits & Control Circuits,

using AutoCAD.

• Worked on extensively in OPC Server – RSLinx, Kepware Server software for third-party control system integration.
• Conducting FAT, Installation and Commissioning at customer place and Conducting SAT

Electrical & Electronics