Vignesh Vasan
Engineer - SMT Maintenance
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About
I am the person who is extremely receptive to new ideas and learning, Plans and develops new products of high quality, thinks 'outside the square', considering the whole process and performs the best by paying attention to detail with "Can-do" attitude and flexibility. Strong commitment to work. Ability to learn new things at a pace. 12 Years' Experience.
Experience
Engineer - SMT Maintenance at Visteon Electronics India Pvt. Ltd (2018-04 – Present)
SMT Process & Machine Maintenance & Spare Management. Manufacturing products: Vehicle Cluster and Audio Assembly.
- Responsibility for increasing Machine Availability and down time reduction
- Responsible for Improving OEE, MTTR, MTBF and MTTA
- Deriving of corrective and preventive actions for machine breakdown
- Online problem solving in machine and root cause analysis of it failure
- Drive our team technicians and operators in shift
- Effective escalation to suppliers on open Issues and its closure
- New machine installation and its on time readiness for production
- Planning and make schedule for machine Preventive maintenance and follow up of it completion as per schedule
- Finding the training needs among the team and planning the same
- Documentation of breakdown and preventive maintenance and history
- Responsibilities for optimizing product cycle time and support to sustain
- Co-ordination with different teams for day to day activities
- Ordering the new spares parts and follow-up to get the same
- Responsibilities for procuring spares based on Consumption
- R&M budget preparation for Maintenance spares and services
- Localize the spare Parts and Save the R&M Budget Cost
- Maintaining the inventory of spares
- Safety System implemented in Router Machine
- Nozzle cleaning process Initiated for breakdown reduction.(0.82% Reduced)
- In-house repair Initiated for placement machine and -9K USD saved in 2019
- Localization done for Selective soldering pump Ceramic push-2.5K USD /Y
- Wireless SMEMA for Telescopic conveyor-Technology upgraded
- Automatic Power saving mode in Reflow Oven -Automation
- Nitrogen gas Saving project in Selective soldering-Automation
- Automatic Energy saving in selective soldering-Heater OFF
- Soldering Pump contactor modification to eliminate down time
- Reflow Machine Flux filter localization to Saved R&M cost
- Cost saved in 2022 R&M Budget – 21.5K USD
- Automatic filter cleaning process in Router machine
- Power Saving-Automatic Power Off the Cooling Fans when Line is Idle
- Cost Saved in 2023 R&M Budget 8.5K USD
- Automatic Power Saver Setup made at in-house & configured in X-Machine
- Made the solution at in-house for New PVA Machine design Issue
- Cost Saved in 2024 R&M Budget 9.4K USD
SMT- Technician at Nokia Solutions and Networks Pvt. Ltd (2016-12 – 2018-04)
SMT Process control & SMT machines, breakdown maintenance. Manufacturing products: Networking Modules 2G, 3G, 4G
- Responsible for Process Control, reducing Equipment downtimes and Quality
- Documentation of breakdown and preventive maintenance and history
- Responsible for individual target and department target
- Co-ordination with Process owners & CFT for improvement & daily activities
- Deriving of corrective and preventive actions for machine breakdown
- Effective Escalation to suppliers on open points and breakdowns and its closure
- Automatic Power Turn ON/OFF system for power saving
- Automatic PCB Top surface Cleaner
- SMEMA Signal modification in Link conveyer to Avoid more than one PCB convey to Printer
- Automatic pulse generator by using timer to reduce the one manpower in Visual Inspection Stage conveyer
SMT-Technician at Salcomp Manufacturing India Pvt. Ltd (2013-11 – 2016-12)
SMT machines maintenance, breakdown & Preventive maintenance. Manufacturing products: Mobile Chargers
- Preventive Maintenance in all SMT machines & System calibration
- Online Problem solving in FCM II, AX-301,501,Feeders & wave soldering
- New program creating in glue dispenser and glue printer for new products
- Rework the Faulty Robots and Placement Controllers
- PLC Programming and wiring and Relay wiring
- Feeder Rework and Calibration
- Automatic charger presence checking machine before charger packing operator at HI Tech Arai Pvt Ltd (2013-04 – 2013-10)
Total period: 6 months.
Education
Diploma in Electrical and Electronics Engineering – Udhaya polytechnic collage (2010 – 2013)
Higher Secondary – Govt Higher Secondary school, Munchirai (2010-04)
S.S.L.C – Govt Higher Secondary school, Munchirai (2008-04)
