Rabii Montasser

Results-driven engineering leader with extensive experience in mechanical engineering, industrialization, and project management within the automotive wiring harness industry. Proven ability to lead multidisciplinary teams, manage complex engineering projects, and drive industrialization from concept to serial production. Skilled in process optimization, risk management, production planning, and cross-functional coordination.

Combines strong technical expertise with strategic leadership to deliver high-quality results and operational excellence.

Engineering Manager at Wewire_Coroplast Group (2021-06 – Present)

Multinational German Coroplast Harness System

• Led and supervised multidisciplinary engineering teams, ensuring effective collaboration and alignment with project objectives
• Planned, coordinated, and monitored daily engineering activities to ensure projects were delivered on time, within scope, and according to quality standards
• Assigned tasks based on team members expertise, set priorities, and tracked progress to optimize productivity and resource utilization
• Facilitated technical meetings, progress reviews, and problem-solving sessions to address challenges and maintain project momentum
• Ensured compliance with engineering standards, company procedures, and safety regulations
• Identified risks, proposed mitigation strategies, and supported decision-making for technical and operational issues
• Promoted a collaborative work environment, encouraging innovation, knowledge sharing, and continuous improvement within the team
• Conducted project feasibility studies with headquarters and key stakeholders
• Defined project scope, milestones, deliverables, and managed project planning
• Coordinated cross-functional teams (engineering, quality, production, logistics, procurement)
• Managed project schedules, budgets, KPIs, and ensured on-time delivery
• Led industrialization from prototype phase to serial production
• Monitored production capacity and equipment readiness based on customer forecasts
• Led risk management activities (FMEA, risk assessment, mitigation plans)
• Coordinated PPAP preparation and manufacturing process documentation
• Managed supplier coordination and Run@Rate validation before serial launch
• Reported project status to management and supported customer audits and reviews

Senior Process Engineer at Wewire_Coroplast Group (2018-10 – 2021-06)

Multinational German Coroplast Harness System

• Led the planning and industrialization of new programs including MOVO Engine Harness (Škoda & Audi), C8 Wiring (Audi), MEB_41 (Volkswagen), AMG Battery Harness (Mercedes-Benz), and Ford projects
• Coordinated cross-functional teams to ensure successful launch from feasibility study to serial production while meeting customer and timeline requirements
• Managed engineering changes including feasibility analysis and equipment procurement
• Updated Process FMEA, BOM in SAP, work plans, and work instructions to reflect technical and process changes
• Developed production workflows and optimized material flow to improve manufacturing efficiency
• Designed and optimized production layouts and prepared process flow charts for material and information flow
• Developed Excel VBA tools to automate operational processes
• Designed specialized workstations and assembly boards following optimal assembly and ergonomic standards

Process Engineer at Wewire_Coroplast Group (2016-07 – 2018-10)

Multinational German Coroplast Harness System

• Led the industrialization and implementation of new projects (PQ35, AU_316, VW_316 Motor Generator Wiring, Spare Part Harness transfer, ABS Harness)
• Managed engineering and technical changes, ensuring proper validation and implementation within production processes
• Coordinated prototype and sample production phases to validate process readiness and product conformity
• Optimized workstation layout and line balancing to improve production efficiency and cycle time
• Developed and maintained process documentation including work instructions, process flow charts, and production work plans
• Analyzed production timing and ensured process capability aligned with operational targets
• Participated in customer complaint analysis and cross-functional problem-solving meetings to implement corrective actions
• Managed AutoCAD 2D layouts, CAD database for cutting optimization, and maintained product BOM structures in SAP

Professional Master's degree in Quality & Productivity – National School of Engineers Tunis (ENSIT) (2015 – 2016)

Engineering degree in mechanical engineering in Integrated Design and Production – National School of Engineers Tunis (ENSIT) (2012 – 2015)

Preparatory Diploma in Physics & Chemistry (PC) – Preparatory Institute for Engineering Studies Nabeul (IPEIN) (2010 – 2012)

Bachelor's degree in Experimental Science – Mohamed Boudhina Hammamet High School (2006 – 2010)