Packaging Engineer

Direct Hire

Job Title: Packaging Engineer

Salary Range: $100,000 - $125,000

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Summary

The Packaging Engineer will play a critical role in developing, optimizing, and implementing packaging solutions for products coming off press, with a strong focus on automation and efficiency. This is a hands-on, solutions-based position that offers a unique opportunity to take full ownership of the packaging process. The ideal candidate will be self-motivated, innovative, and driven to continuously improve packaging operations, especially in foil pouch and blister pack environments.

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Duties/Responsibilities include but are not limited to:

• Develop and implement automated packaging solutions for products coming directly off press.
• Design and optimize foil pouch and blister packaging processes to ensure consistency, compliance, and cost efficiency.
• Collaborate cross-functionally with manufacturing, quality, and engineering teams to integrate packaging processes into production workflows.
• Lead validation activities (IQ/OQ/PQ) for new packaging equipment and processes.
• Utilize Lean Six Sigma and root cause analysis tools to solve packaging-related production issues and drive continuous improvement.
• Identify and evaluate packaging materials and suppliers for compatibility and cost-effectiveness.
• Create and maintain detailed documentation for packaging processes, equipment specifications, and work instructions.
• Actively participate in manufacturing transfer activities, ensuring seamless implementation of packaging during scale-up.
• Ensure compliance with industry standards and regulations (ISO13485, GMP, FDA).

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Accountabilities

• Accountable for delivering cost-effective, reliable packaging processes.
• Accountable for maintaining packaging process uptime and minimizing defects.
• Accountable for delivering validated packaging solutions on time and within budget.
• Accountable for contributing to company-wide Safety, Quality, and On-Time Delivery goals.

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Training/Education/Experience

• Bachelor's degree in Packaging Engineering, Mechanical Engineering, or related field or 4–10 years of experience in packaging engineering within a regulated manufacturing environment (medical device experience preferred).
• Proven experience with foil pouch and blister pack packaging processes and equipment.
• Experience with automated packaging systems and equipment integration.
• Familiarity with IQ/OQ/PQ validations and regulatory standards (ISO13485, GMP, FDA).
• Experience applying Lean Six Sigma tools and methodologies (Green or Black Belt preferred).

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Competencies/Talents/Personal Attributes:

• Strong problem-solving mindset with a drive to develop practical, innovative solutions.
• Self-starter with the ability to work independently and lead initiatives from concept to completion.
• Excellent communication and documentation skills.
• Strong project management and organizational abilities.
• Comfortable working cross-functionally in fast-paced environments.
• Proficient in CAD software (SolidWorks preferred) and Microsoft Office Suite.
• Understanding of geometric dimensioning and tolerancing (GD&T) preferred.

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Evidence of Success

• Proven history of developing and implementing packaging automation solutions that improved efficiency and reduced cost or defects.
• Demonstrated ownership and leadership of packaging process development, including successful validation and launch.