Aminur Rahman
Controls Engineer
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About
Results-driven Mechanical Engineer with a solid foundation in manufacturing industries, boasting over a decade of experience. Over the past two years, I have honed my expertise in implementing and commissioning control systems for industrial processes, and I'm open to extensive travel, exceeding 50%. My proficiency extends to Rockwell Allen Bradley PLC programming, Fanuc robotics system integration, SCADA systems, SAP integration, and preventive maintenance.
I am dedicated to driving continuous improvement and consistently delivering measurable results. My track record includes excelling in project management, meeting project objectives within specified timeframes, resource constraints, and budget limitations, all while aligning project execution with organizational goals.
Experience
Manufacturing Automation EngineerMay 2023 – CurrentInvio Automation (Eckhart USA)Grand Rapids, MI
- Design, develop, & implement automation solutions using Rockwell Automation Studio 5000.
- Program Allen Bradley PLC, develop HMIs, VFDs, and integrate Ignition user interface for control systems.
- Conduct troubleshooting, diagnostics, hardware panel wiring, vision integration, and repairs on automation systems, involving 480VAC, 120 VAC, and 24VDC systems within industrial controls environment.
- Provide support to clients, including remote assistance, on-site training, and technical documentation.
- Conduct sensor and input/output device testing, commissioning, and validation to ensure optimal system performance and adherence to project specifications.
- Collaborate with cross-functional teams to define automation project requirements and objectives, ensuring successful project execution.
- Programmed Allen Bradley safety PLC for precise control of the welding process and conveyor system.
- Troubleshooted and maintained existing Allen Bradley PLC (Guard Logix) to ensure smooth operation.
- Contributed to the development of PLC-based production board, resulting in a 25% reduction in cycle time.
- Collaborated with cross-functional teams to integrate FANUC and ABB robots into the production line, resulting in increased efficiency and cost saving.
- Adjusted the program parameter or algorithms to optimize the Keyence vision system performance.
- Designed and developed mechanical fixtures for automated production lines, resulting in a 10% increase in productivity and a 5% reduction in errors.
- Created 3D models and drawings using SolidWorks and Cimatron and developed BOMs and technical specifications for production.
- Collaborated with cross-functional teams, including engineers and operations, to develop innovative solutions to complex design challenges.
- Conducted design reviews and simulations to ensure optimal fixture performance and safety.
- Developed and improved existing FEA modules for teaching machine design to make them more user-friendly and added to the module library to include more elements and concepts using Python.
- Performed structural analysis using both classical hand analysis and FEM.
- Generated Mechanical Design and Product Specifications focusing on cost-effective approaches, materials selections and utilizing 3D modeling and analysis.
- Successfully led the migration of existing production machines to newly launched SAP systems.
- Implemented advanced proactive maintenance strategies to optimize asset reliability.
- Proficient in SAP PM with knowledge of cross-functional modules including Material Management (MM), Finance & Control (FICO), and Production Planning (PP).
- Efficiently performed electrical and mechanical troubleshooting on equipment, reducing downtime.
- Managed and optimized budgets related to equipment purchases and procurement processes.
- Conducted maintenance work on mechanical, electrical, pneumatic, and computerized systems.
Education
M.S. in Mechanical EngineeringAug 2021 – Apr 2023 Grand Valley State University (GVSU)Grand Rapids, MI Executive MBAJul 2017 – Mar 2019Institute of Business Administration (IBA)Dhaka, Bangladesh B.S. in Mechanical EngineeringJan 2008 – Feb 2013Bangladesh University of Engineering & Technology (BUET)Dhaka, Bangladesh

