Boughanem Rabah

Mechanical Design Engineer with expertise in CAD software, and precision machining. Demonstrates strong problem-solving skills and methodical approach to complex projects. Passionate about innovative design solutions and continuous learning. Known for creating efficient mechanical systems and optimizing product performance.

As Mechanical Design

Engineer, delivers detailed designs and technical proficiency essential for advanced engineering projects.

ENGINEERING SUPPORT TECHNICIAN - Havis Inc. - Columbus, OH

(2024-04)

• Work in a Mechanical/Electrical (Power and Controls) Engineering team to manage priorities on multiple projects.
• Assist with validation testing of new and existing products guided by applicable industry standards.
• Documentation of the testing and reporting of the test results.
• Fabricating sheet metal and machined parts as well as wire harnesses designed by client's Mechanical Design Engineers.
• Design and fabricate test equipment, and assembly fixtures to support production. ( using 3D cad solidworks for design and machine tools for machining , lathe, end mill , bend saw, brake shear, plasma cutting..
• Using Mig and Tig weld for assembly when necessary.
• Machine most metals, plastics, and composites.
• Work with high-voltage (700V-2kV) and high-current (10A-600A) products.
• Uses of applicable industry standards (SAE, ISO, UL, etc.) for EV industry.
• Created detailed documentation of incidents, resolutions and process improvements.

INDUSTRIAL MAINTENANCE TECHNICIAN - G&J Pepsi Cola - Columbus, OH

(2023-01 - 2024-04)

• Executed complex tasks with initiative and creativity in challenging situations.
• Analyze mechanical, pneumatic, hydraulic or electrical problems and make repairs through adjustments, defective parts replacement, or fabrication.
• Wire moderately complex control circuits.
• Weld various types of metals.
• Fabricate or replicate minor pieces for the repair or replacement of parts on equipment.
• Complete changeovers, make adjustments, and trouble shoot liquid fillers and packaging equipment.
• Identify problems and completes repairs, with minimal downtime or supervision.
• Diagnose and repair electrical issues including sensors, relays, servo systems, motor controls, and PLCs.
• Troubleshoot and program minor changes in Allen Bradley PLC (SLC500, MicroLogix, CompactLogix and ControlLogix).
• Troubleshoot 3ph 480v motors and power flex and micro logix VFDs including replacement and/or programming.
• Thrived in fast-paced environments while meeting tight deadlines.
• Applied critical thinking to analyze problems, assess solutions, and make informed decisions.
• Cultivated strong organizational and communication skills through coursework and volunteer efforts.
• Completed preventive maintenance logs, work orders, and other required documentation according to standards.
• Maintain inventory for spare parts.

MANUFACTURING TECHNICAL SPECIALIST - ICU Medical (Smiths Medical) - Columbus, OH

(2022-04 - 2022-12)

• Demonstrated leadership skills in managing projects from concept to completion.
• Passionate about learning and committed to continual improvement.
• Proven ability to develop and implement creative solutions to complex problems.
• Upgrade and develop the necessary assembly equipment (automation, jigs and fixtures) required for the assembly of products.( stopcock assembly machines, radio frequency welder, tubing machines, packaging machines).
• Troubleshoot molded part design or processing issues in conjunction with the molding Department/Assembly Department to institute the necessary corrective actions.
• Provided technical support for medical device installations and troubleshooting.
• Collaborated with engineering teams to improve product functionality and reliability.
• Assisted in quality assurance testing to ensure compliance with industry standards.
• Evaluated new technologies to recommend enhancements for existing products.
• Provided technical assistance to clients by troubleshooting system problems.
• Troubleshot malfunctions and diagnosed issues for equipment and components.
• Tested new products prior to deployment in order to verify compatibility with existing systems.
• Assisted in the installation, testing and maintenance of hardware and software systems.
• Operated machining tools such as 3D printers, mills and lathes to produce necessary parts and components.
• Designed and optimized prototyping solutions for internal teams and external clients.
• Identified and resolved software and hardware malfunctions in a timely manner.

ENGINEER (PRODUCTION ENGINEERING) - Stanley Electric Co.,Ltd. - US, US

(2019-11 - 2022-04)

• Implement and lead multiple projects, this includes new model development and improvement projects.
• Create new model schedules and keep them up to date.
• Design custom automation equipment for production assembly department, pneumatic mechanisms Jigs from concept through release to manufacturing.
• Design and build new machines and fixtures for new and existing models using CAD software (Autodesk inventor, Solidworks, Autocad...).
• Create detailed 3D models, assembly drawings, part drawings, bills of materials, pneumatic schematics, and electric diagrams.
• Participate in design reviews, prototyping evaluations, and continuous design improvements.
• Create a smooth transition for new models from Engineering to Maintenance with good customer satisfaction.
• Support machine startup, and project validation validation with QA, QC and production department.
• Review new model development drawings, theorize improvement ideas, develop cost estimation, and address quality concerns in order to attain competitiveness while developing a quality product.
• Create or modify all PE-1 documentation required for new and current models to ensure ISO requirements are met and to maintain ISO certification.
• Create weekly schedules and update them with actual condition at the end of each day.
• Answer and implement suggestions in a timely manner.
• Answer and implement Deviation Requests in a timely manner.

ASSEMBLER OPERATOR - Stanley Electric Co.,Ltd. - Columbus, OH

(2019-04 - 2019-11)

• Ensure adherence to safety policies and procedures.
• Keep a promise. Keep a rule. Use time wisely.
• Interact with associates and ensure communication regarding production needs, quality procedures, and general associate concerns.
• Communicate production/manning/performance issues to T/L and/or Coordinator.
• Communicate relevant production-related issues to other shifts.
• Do not accept, make or pass a bad part.
• Troubleshoot machine problems and quality issues to ensure quality parts and customer satisfaction.
• Ensure understanding of and adherence to quality standards.
• Maintain a clean working environment.
• Ensure efficient operation of production lines.
• Adhere to SOP's, QWI's, QSP's, etc.
• Conduct and oversee on the job training for temporary workers and new associates to ensure efficient and safe operations on the line.
• Address other issues and/or responsibilities as opportunities arise.

METHODS ENGINEER - Soummam Dairy Ltd - Bejaia

(2017-06 - 2019-02)

• Establishment and monitoring of preventive maintenance dashboards for various production workshops.
• Study and monitoring of planned interventions: preventive and new works, to verify the effectiveness of the interventions carried out.
• Establishment of schedules for preventive maintenance of equipment.
• Realization of preventive maintenance ranges for production equipment.
• Ensure availability of spare parts for preventive and curative interventions.
• Assist the service technicians when performing their tasks.
• For new works; feasibility study and profitability, drafting specifications for external purchases.
• Management of technical documentation (supplier catalogs, standards, ...).

ELECTROMECHANICAL TECHNICIAN - Soummam Dairy Ltd - Bejaia, OH

(2016-08 - 2017-05)

• Provide preventive and curative maintenance for the production equipment of stirred yoghurt, fresh cheese (ARCIL and ERCA packaging machines) followed by lines (TECMA cartoners, packers and palletizers).
• Checking the machine's operating status, anticipating breakdowns, troubleshooting, improving machine performance.
• Cleaning, repair and replacement of broken parts and mechanisms.

INDUSTRIAL MECHANIC - Soummam Mineral Water Liability Company - Bejaia

(2015-06 - 2015-08)

• Assembling the mineral water production line and various equipment of the line. (SIDEL combi filling machine, GEBO conveyors, CERMEX labler, wrapper and palletizer).

CHARGED OF DESIGN / MACHINING AND INDUSTRIAL MAINTENANCE - Soummam - Bejaia

(2012-04 - 2012-10)

• Develop the serial control machining range.
• Design of welded according to customer order. (Packaging machine, food packaging industry).
• Study and design for renovation.
• Follow up in the workshop.

INDUSTRIAL MAINTENANCE - Cevital Agri-Food Joint Stock Company - Bejaia

(2005-09 - 2012-03)

• Ensure the maintenance of mechanical production equipment in my specialties.
• Check that the equipment is working properly and intervene if necessary.
• Ensure preventive maintenance work according to plane and effective maintenance level 3 and 4.
• Ensure the corrective maintenance of the equipment.
• Honor requests for intervention on time.
• Inform all the requests intervention.
• Participate in the diagnosis and any improvement of the performance.
• Respect the safety rules during interventions.
• Perform the installation of new equipment.
• Strengthening the methods team if necessary.

BACHELOR OF SCIENCE - MECHANICAL ENGINEERING - Abderrahmane Mira University (2003-10)