Commissioning and Erection Shift In-Charge / Supervisor at GH2 INDUSTRIES PRIVATE LIMITED (2026-01 – Present)
Process Operations: Sodium Silicate Production. Supervised and optimized the end-to-end production of Sodium Silicate from rice husk ash and caustic soda.
- Feed Preparation & Reaction: Managed raw material cleaning and precise dosing of rice husk with caustic soda; controlled temperature and heating parameters to ensure maximum silica dissolution.
- Filtration & Separation: Operated filtration units to efficiently separate solid residues from liquid solution, ensuring product purity.
- Evaporation & Storage: Monitored evaporation to concentrate the solution to target strength, followed by controlled cooling and transfer.
- KEY EQUIPMENT HANDLED: Thick caustic soda tank, caustic soda tank, reactors, buffer tank, centrifuge machines, thick washing solution tank, thin washing solution tank, turbid sodium silicate tank, filter press, fine sodium silicate tank, evaporators, storage sodium silicate tank, cooling tower.
Shift In-Charge / Supervisor at CAPTAIN PQ CHEMICAL INDUSTRIES PVT. LTD, KARACHI (2022-11 – 2026-01)
- Managed operations for three chemical furnaces, optimizing fuel consumption to consistently meet monthly production targets.
- Oversaw dissolution processes of different grades of Sodium/Potassium Silicate glass to ensure maximum output and target steam controls.
- Directed stock and inventory logistics for major raw materials (soda ash, silica sand) and finished silicate glass lumps via monthly inventory audits.
- Supervised customer-specified export production runs and managed reliable, on-time technical dispatch logistics.
- Enforced strict compliance with ISO documentation and safety standards to maintain a risk-free workspace environment.
- Maintained complete process logging data and delivered analytical production dashboards to higher corporate management.
Process & Operations Supervisor at GATRON INDUSTRIES LIMITED (MOLDING DEPARTMENT) (2021-04 – 2022-08)
- Supervised end-to-end PET production lines, monitoring the transformation of raw polymer chips through automated injection molding systems to achieve target quality metrics.
- Conducted continuous process monitoring, operational troubleshooting, and parameter adjustments to minimize cycle time and material rejection rates.
- Performed routine safety audits, identified potential process hazards, and strictly enforced structural HSE protocols to maintain zero-incident shift conditions.
- Coordinated with raw material stores and procurement teams to guarantee uninterrupted feedstock availability and process continuity.
Production Officer (Phthalic Anhydride Section - PA.2) at NIMIR INDUSTRIAL CHEMICALS LIMITED, SHEIKHUPURA (2017-02 – 2021-04)
- Managed shift operations and plant parameters within the high-capacity Phthalic Anhydride (PA-2) section, ensuring adherence to standard operating procedures (SOPs).
- Maintained rigorous functional oversight and structural controls over the Oxidation Fixed Tubular Reactor, optimizing chemical conversion efficiency.
- Monitored and troubleshooted core thermal and separation process equipment, including Switch Condensers, gas Scrubbers, and final product Flakers.
- Led a shift team of operators to safely handle emergency interlocks, process upsets, and regular equipment isolation for maintenance activities.
Plant Operator (Apprentice - Production Department) at FAUJI FERTILIZER COMPANY LTD (FFC), GOTH MACHHI (2014-09 – 2016-09)
Vacuum & Prilling Section (Urea Processing Plant). Completed a comprehensive 2-year structured apprenticeship program handling 99.7% pure urea melt evaporation.
- Monitored vacuum pre-concentrators, multi-stage steam ejectors, vacuum condensers, and urea dust scrubbing systems.
- Supervised critical operations across a 110-meter natural draft prilling tower utilizing vibro-prillers and collection belts.
