Project Engineer of Heavy Truck Battery Pack Design and Development - PACCAR
(2024-01)
- Responsible for pack design and engineering of Phase4 H/V battery pack(LMFP cell-pack).
- Intergated to vehicle attachment, battery internal components of enclosure, cold plate.
- Responsible for Concept Desisn of H/V battery pack.
- Lead for battery enclosure sealing design and development.
- Engineering documents of DFMEA, PFMEA, GD&T, Tolerance Stack-up, BOM, Deviation, 6-Sigma, etc.
Technical Design Specialist of Battery Pack - KARMA
(2021-07 - 2023-12)
- Responsible for pack design and engineering of GSe6-Car H/V battery packs(cylindrical cell) and Power Distribution Unit with Catia V5.
- Responsible for pack design and engineering of GXe-1-Car BEV H/V battery packs(pouch cell) with vehicle integrated teams.
- Responsible for pack design and engineering of E450 Commercial bus BEV H/V battery pack (prismatic cell), Power Distribution Unit.
- Intergated to vehicle attachment, battery internal components of enclosure, cold plate.
- Responsible for the mechanical parts design releasing which they include in tray assembly, topcover assembly, brackets, cold plate & cooling hoses, HV/LV connectors, bolts, nuts, etc. by Catia V5 CAD.
- Integrated vehile attachment with body structure, HV & LV wiring harness, BDU, BMS, HV/LV connectors, etc.
- Engineering documents of DFMEA, PFMEA, GD&T, Tolerance Stack-up, BOM, Deviation, Appearance Standard, Inspection Standard, APQP, PPAP, DRBTR, etc.
Supplier Quality Engineer - FCA
(2021-02 - 2021-07)
- Responsible for supplier qualities and manufacturing issues solution of FCA Jeep Wrangler and Cheroke H/V battery packs (prismatic cell).
- Get the solution of pack assembly line and quality issues with Samsung-SDI teams daily.
Sr. Design Release Engineer (Lithium-Ion Battery System) - LGChem - Troy, MI
(2019-04 - 2020-08)
- Responsible for the mechanical parts design releasing and all quality issues for FCA GSW HV(400V) Battery Pack and Module Assembly(pouch cell) which they include in tray assembly, enclosure assembly, brackets, cold plate & heat pad thermal system, HV/LV connectors, external cooling pipe, bolts, nuts, etc. by Catia V5 CAD.
- Integrated body structure, HV & LV wiring harness, BDU, BMS, HV/LV connectors, etc.
- Engineering documents of DFMEA, PFMEA, GD&T, Tolerance Stack-up, BOM, Deviation, Appearance Standard, Inspection Standard, APQP, PPAP, DRBTR, etc.
- Develop for FCA battery pack from DV through PV to production launch.
- I visited to Poland Plant to solve manufacturing assembly issues of module and pack assembly line with teams.
- Review design standard of cell, module.
Design Release Engineer (Sunroof System) - General Motors - Warren, MI
(2015-04 - 2019-04)
- Responsible for the design and all quality issues for D2LC/E2UL/C1UC/C1TL/C1UB-S Sunroof module and drain hoses by NX and VisMockup CAD.
- Troubleshot design testing quality and manufacturing issues.
- Utilized ICD, DFMEA, PRTS, CTF, E2 and Visual Mockup.
Senior Product Engineer (Sunroof System) - Webasto - Rochester, MI
(2013-06 - 2015-03)
- Was in charge of the design release for the sunroof module and component for Ford F150 by Catia.
- Responsible for problem analysis and solution reporting for F150 sunroof.
- Provided solution for testing issues.
Senior Design Engineer (Closure System- Latch) - Gecom - Novi, MI
(2011-06 - 2013-05)
- Designed and developed the hood latch, secondary catch, striker for Chrysler 14KL, 15UF by Catia.
- Designed and developed the Hinge Assembly, Striker Assay for Subaru 14BF.
- Engineered Toyota Tacoma access control assembly as a guest engineer at Toyota R&D in Ann Arbor, MI.
Senior Product Engineer and Liaison (Closure System- Door Module) - Hi-Lex Controls - Rochester Hills, MI
(2006-09 - 2011-05)
- Was responsible for door module system engineer development of Hyundai Kia program.
- Designed and developed inside/outside door closure systems.
- Coordinated engineer teams in Hi-Lex USA and Hi-Lex Korea.
- Made components and assembled drawings and models using Catia V5.
Product Engineer and Coordinator (Closure System- Door Module) - Arvin Meritor-Korea Ltd. - Seoul, Korea
(2003-07 - 2006-07)
- Coordinated and supported door module systems for Hyundai-Kia programs between Hyundai-Kia engineers and Arvin Meritor engineers.
- Reported problems and test issues to design teams.
- Underwent Catia V5 training to support design.
- Production Development Programs: Hyundai NF-Sonata, Hyundai Azera, Hyundai Sante Fe, Kia Seed.
Engineering Manager (Closure System- Window Regulator) - Kwangjinsanggong - South Korea
(1993-06 - 2003-06)
- Responsible for window regulator system development, including C&D, X-ARM type for Hyundai-Kia, GM-USA, GM-Holden in Australia and different Chinese programs.
- Made component, assembly drawing, and 3D-layout with kinematic function by Catia V4.
- Dispatched to Kwangjin-America in Troy, MI from Jan 1997 to July 1998 for developing GM-USA programs, including MLCG-Car and SCG-Car.
- Production Development Programs: Hyundai TB Project, Hyundai MX Project, Hyundai M2 Project, Kia MS Project, GM-Holden VY/VE Project, GM-Daewoo J100 Project, GMX160/220/310 Project, GM Saturn-Car Project, Chinese Window Regulator Design and Development.
- Hyundai-Kia Projects by Catia V4 and GM-USA and GM-Holden by NX.