Karthik Kamineni

Detail-oriented Mechanical Engineer with experience in design, quality, and manufacturing, with a growing focus on HVAC system design and building energy analysis. Proficient in AutoCAD for preparing detailed mechanical drawings and construction documentation, with hands-on experience in load estimation and HVAC system evaluation using tools like eQuest. Strong understanding of engineering fundamentals, blueprint interpretation, and translating design intent into practical, manufacturable solutions.

Adept at working in cross-functional teams, solving complex problems, and driving process improvements with high attention to detail. Actively building expertise in HVAC load calculations, system sizing, and code-based design standards to contribute effectively to residential and commercial mechanical design projects.

Design Quality Engineer at ALTEN Technology, USA (2025-08 – Present)

• Led the execution of design control activities in accordance with FDA 21 CFR Part 820 and ISO 13485, including validation protocol reviews and Design History File (DHF) documentation, contributing to 100% audit readiness during internal and external inspections.
• Defined and implemented inspection plans and acceptance criteria based on PFMEA and technical drawings, reducing incoming component defects by 30% across 3 product lines.
• Participated in cross-functional Material Review Board (MRB) sessions, analyzing non-conforming components and initiating corrective actions that improved supplier quality performance by 25%.
• Investigated quality issues using root cause analysis tools (5 Whys, Fishbone diagrams) and implemented effective CAPA, reducing repeat non-conformances by 40% within 6 months.
• Supported risk management activities including hazard analysis and risk assessments during new product development, ensuring full compliance with ISO 14971 requirements.
• Collaborated with R&D, manufacturing, and regulatory teams to align design outputs with regulatory and user needs, accelerating time-to-market for Class II medical devices by 20%.
• Championed process improvement initiatives using Six Sigma and Lean tools, streamlining quality workflows and reducing documentation cycle time by 35% through standardized QMS templates.

Production Quality Team Member at Toyota Motor Manufacturing Texas, Inc (2025-03 – 2025-06)

• Performed assembly and production line operations in accordance with Toyota Production System (TPS) standards.
• Worked on 5 different Processes involving welding by the automated robots and making sure the robot is properly applying the body bond properly and welding it correctly.
• Involved in checking for any poke yoke issues to make sure the production process is properly conducted without any downtime issues.
• Responsible for maintenance of automated robots and chutters by noticing any irregularities and bringing it to the maintenance team notice.
• Involved in collaboration with cross functional team members such as maintenance, Internal Logistics, Engineers etc., for a efficient takt time, production targets and improve line efficiency.
• Followed standard operating procedures to ensure quality, safety and productivity on the shop floor.
• Practice 5S principles and maintain a clean, organized and safe working environment.

Mechanical Design Engineer at Retro Industries Limited (2019-08 – 2022-05)

• Created detailed models and drawings using SolidWorks and AutoCAD software.
• Developed intricate 3D CAD models and technical drawings using SolidWorks for robotic arm components, achieving a 15% reduction in design time and improving accuracy by incorporating parametric design principles.
• Performed comprehensive Failure Mode and Effects Analysis (FMEA) to proactively identify design risks, ensuring compliance with industry safety standards (ISO) and minimizing potential failure rates by 20%.
• Collaborated with cross-functional teams to execute structural and thermal tests, validating robotic arm performance under high stress conditions, resulting in a 10% improvement in load-bearing capacity.
• Optimized component designs using ANSYS for FEA simulations, achieving a 12% reduction in material weight while maintaining structural integrity.
• Developed and implemented MATLAB scripts for robotic motion simulation, improving movement algorithms by 15%, resulting in smoother and more precise robotic arm operations.
• Created detailed bill of materials (BOM) and manufacturing drawings for production, streamlining procurement and assembly processes, reducing costs by 8%.
• Collaborated closely with manufacturing teams to optimize designs for manufacturability (DFM), reducing assembly time by 10% and minimizing manufacturing defects.
• Executed rapid prototyping with 3D printing, accelerating the iterative design process by reducing prototype lead times by 50%, and enabling faster testing and feedback.
• Developed and maintained engineering reports and documentation.
• Presented prototypes and process improvements to clients and project managers.

Master's in Mechanical and Energy Engineering – University of North Texas (2022 – 2024)

Bachelor's in Mechanical Engineering – JNTU University (2015 – 2019)