Operations Manager

Key Responsibilities:

Production Management:

• Supervise day-to-day manufacturing operations to ensure timely and efficient production
• Develop, implement, and monitor production schedules to meet customer demand and quality standards

• Coordinate the maintenance and troubleshooting of manufacturing equipment to prevent downtime.

Resource Management:

• Oversee the allocation of labor, materials, and equipment in alignment with production goals.
• Ensure that raw materials and inventory are maintained at optimal levels to avoid delays.
• Manage all EPS Production, Logistics, Operational staff.

Quality Control:

• Implement and enforce quality control measures to ensure products meet industry standards and specifications.

• investigate NCR’s and complaints and find the root cause, corrective action and costs involved. Communicate with customers during quality investigations to ensure the final NCR is closed.

• Work closely with the SHEQ team to address any product defects or production errors.

Cost Management:

• Monitor production costs, implement cost-saving initiatives, and identify areas for process Improvement.

• Develop and manage budgets , aiming to reduce waste and improve efficiency.

Health and Safety Compliance:

• Ensure compliance with safety regulations and maintain a safe working environment for all Employees, working together with the SHEQ team.

• Responsible for Isando and Sebenza plant health and safety – 16.2 appointment.
• Responsible for the buildings and infrastructure (machinery, boilers) at Isando and Sebenza plant.
• Responsible/Manage the security company to ensure the safety of the premises. Manage the regular meetings with the security company and address concerns.

Continuous Improvement:

• Lead efforts in process optimization and automation to improve manufacturing efficiency.
• Analyze production data and feedback to drive improvements in processes, quality, and production.

Collaboration and Reporting:

• Collaborate with other departments (e.g., engineering, sales, procurement) to ensure alignment and smooth production flow.

• Report on key performance indicators (KPIs) and progress toward production goals to senior management.

Problem-Solving:

• Quickly resolve any production issues or delays.
• Implement corrective actions for recurring problems to enhance operational efficiency.

Skills and Qualifications:

Educational Requirements:

• BEng OR BSc degree in Mechanical Engineering

Experience:

• 5+ years of experience in manufacturing operations preferably in the polymer industry, with at least 3 years in a management role.

• Proven experience in managing production teams and complex manufacturing processes.

Technical Skills:

• Strong knowledge of manufacturing processes, machinery, and technology.
• Familiarity with enterprise resource planning (ERP) software and manufacturing execution.

Leadership and Communication Skills:

• Excellent leadership abilities with a track record of motivating teams and improving productivity.

• Strong communication skills for interacting with cross-functional teams and reporting to senior management.

Analytical Skills:

• Strong problem-solving and decision-making skills, with an ability to analyze data and implement solutions.

• Experience in lean manufacturing, Six Sigma, or other process improvement methodologies.

Attention to Detail:

• Ability to manage multiple tasks while maintaining high levels of accuracy and efficiency.

This role is critical to ensuring that the Moulding manufacturing department operates smoothly, efficiently, and profitably.