
Nosisa Ngcaba
Industrial Engineering Consultant
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About
Industrial Engineering graduate and BeVisioneers Fellow with hands-on experience in operations, systems implementation, and process optimisation. Recently contributed to a warehouse management system implementation, applying engineering principles to real-world operational challenges. Strong interest in digital solutions, automation, and continuous improvement, with proven leadership as a BeVisioneers Johannesburg Local Ambassador and a track record of collaborative problem-solving.
Experience
Industrial Engineering Consultant (Project-Based) at OptiGrow Consulting (2025-11 – Present)
- Played a key role in a warehouse management system (WMS) implementation within a distribution environment, working closely with operations and development teams
- Led on-site data collection and analysis, including facility measurements and current-state mapping to support warehouse layout design and system configuration
- Developed facility layout drawings and defined warehouse zoning structures to improve storage organisation and operational flow
- Compiled and structured master data for system integration, ensuring accurate setup and alignment with operational requirements
- Conducted system testing and validation to ensure functionality, accuracy, and readiness for go-live
- Created end-user training documentation to support system adoption, including step-by-step operational guides for warehouse management processes
- Engaged directly with stakeholders on-site to support implementation, troubleshooting, and operational alignment
- Supported go-live readiness by ensuring alignment between system functionality and real-world operational workflows
BeVisioneers Fellow & Johannesburg Local Ambassador at beVisioneers: The Mercedes-Benz Fellowship (2025-06 – Present)
- Selected as part of Cohort 3 of 1,000 global fellows driving sustainable innovation and social impact.
- Represent Johannesburg as a Local Ambassador, leading community-building efforts, supporting fellows’ projects, and facilitating connections with local stakeholders.
- Designed and implemented a sustainability project focused on harnessing waste heat from urban heat islands and converting it into usable energy, applying systems thinking, design thinking, and engineering principles.
- Collaborated with an international network of innovators, gaining mentorship and training in leadership, project management, and scaling social ventures.
Online tutor at Elevate (2021-09 – Present)
- Increased student performance by 30% by designing and implementing personalized lesson plans tailored to individual learning styles.
- Simplified complex concepts and enhanced engagement by introducing innovative teaching methodologies, resulting in higher levels of student understanding and retention.
- Improved academic outcomes by instilling perseverance and a growth mindset, helping students develop stronger problem-solving and cognitive skills.
- Achieved a 95% satisfaction rate from both students and management by creating an interactive and supportive learning environment and consistently adapting to student needs.
- Enhanced the learning experience by leveraging educational technology to stay updated on trends and tools, providing students with a more dynamic and modern tutoring approach.
Student Assistant at NWU Engineering Faculty (2025-03 – 2025-06)
- Marking & Grading: Assist the lecturer with marking tests and assignments accurately and promptly.
- Test Administration: Invigilate tests to ensure a fair and controlled environment.
- Data Management: Upload test and assignment marks into the university system with precision.
- Test Preparation: Format and print test papers according to university standards.
- Administrative Support: Handle various administrative tasks to aid smooth course delivery.
Project Manager - Project CE28 at NWU Engineering Faculty (2024-09 – 2024-11)
- Led the coordination of student engagement sessions for prospective engineering students at NWU.
- Managed communication between student anchors, faculty, and prospective students to ensure smooth execution of sessions.
- Facilitated session content preparation, including registration processes, presentations, and Q&A sessions.
- Engaged over 60-70% of registered learners across multiple sessions, contributing to the promotion of NWU's engineering programs.
Student Assistant at NWU Engineering Faculty (2023-07 – 2023-11)
- Assisted with marking module test papers and practical assignments for first-year engineering courses.
- Invigilated tests, ensuring compliance with academic regulations and maintaining a fair testing environment.
- Provided administrative support to academic staff, organizing test data and grades for efficient student feedback.
Vacation work intern at Muluma Management Consulting Group (2023-01 – 2023-02)
- Increased app functionality by 10% by identifying and resolving critical bugs during mobile app development, enhancing overall system performance.
- Improved user experience and system efficiency by conducting comprehensive research for telemedicine app optimization, leading to a more seamless and responsive platform.
- Streamlined HR processes and reduced processing time by 30% by collaborating on the development of an internal HR portal, which automated key HR functions.
- Boosted organizational efficiency by 10% through the successful contribution to 3 digital transformation projects, focusing on process improvements and technology integration.
- Demonstrated adaptability and collaboration in a fast-paced consulting environment by working effectively with cross-functional teams to achieve project milestones.
Vacation work intern at Mercedes Benz South Africa (2022-01 – 2022-02)
- Reduced wasted time and resources by 40% by leading a team to optimize office efficiency, implementing process improvements that streamlined daily operations.
- Enhanced project effectiveness and user-friendliness by providing critical insights and recommendations for a paperless initiative, contributing to the successful transition to digital systems.
- Contributed to special assignments and ad hoc projects by demonstrating versatility and a strong work ethic, offering support across various departments when needed.
- Gained practical insights and enhanced technical skills by actively participating in knowledge transfer and skill-building opportunities, preparing for future technical applications.
- Developed a deep understanding of the automotive industry by aligning with the company's values and goals, gaining insights into both industry standards and internal processes.
Education
Bachelor of Engineering in Industrial Engineering – North West University (2020-01 – 2025-12)
National Senior Certificate – Stirling High School (2013-01 – 2017-12)
