Senzo Thwala
Instrument Technician specializing in Process Instrumentation and Control Systems
About
I am an instrument technician specializing in Process Instrumentation and Control Systems, currently working as an Instrument Technician at Ardagh Glass Packaging. Experienced in maintenance, fault-finding, calibration, and optimization of PLCs, SCADA, HMIs, and VSD/VFD systems in heavy industrial FMCG environments. Skilled in root cause analysis, predictive maintenance, and SHE compliance, with a strong commitment to continuous improvement and reliability.
Seeking to contribute expertise to Sasol's Secunda Operations as a Technician I Instrument & Control.
Experience
Instrument Technician - Ardagh Glass Packaging
(2025-06)
Focused mostly on Glass Manufacturer and Packaging (Palletizer).
- Perform fault finding and diagnostics on Siemens PLCs, sensors, transmitters, and control panels.
- Conduct calibration, installation, and troubleshooting of plant instrumentation and field devices.
- Apply predictive maintenance processes to minimize breakdowns and ensure plant reliability.
- Collaborate with production and maintenance teams to implement technical solutions and reduce variability.
- Conduct Failure Trend Analysis (FTA) and Root Cause Analysis (RCA) for recurring issues.
- Ensure strict compliance with health, safety, and environmental (SHE) standards.
- Work with servo and induction motors, palletizer, shuttle car, and shrouder systems.
Graduate Instrumentation Internship - Resolution Circle
(2024-02 - 2025-02)
- Installation, repair, troubleshooting, and maintenance of electrical equipment and components.
- Worked with Siemens LOGO, CODESYS, and Allen Bradley PLC systems.
- Investigated and solved issues related to pneumatics, measuring instruments, and relay logic.
- Delivered technical reports, documentation, and presentations.
- Strict adherence to OHS Act Section 14 and PPE compliance.
Education
High School Diploma - Physical sciences and mathematics - Emhlwaneni High School (2019)
Diploma - Electrical Engineering (Instrumentation) - Mangosuthu University of Technology (2024)