April 2014- Present
Engineering Operation Manager (Reporting to - Operation Director)
Serck services International, UAE.
Pioneer in heat exchanger, pressure vessel, air coolers manufacturing and
Servicing. Onshore ,offshore for oil and gas and Marine.
- Overall responsible for manufacturing and operation for Heat transfer business
- Senior Operating Executive responsible for the performance of manufacturing facilities with annual revenues , charged with driving the organization across leading feasibility studies at the proposal stage for acceptance/rejection.
- Provide guidance and leadership for all techno-commercial proposals by verifying and approval of total costs.
- Responsible for project control design, procurement, quality, welding, production shop floor, maintenance, service, and site execution with HSE.
- Spearhead complete manufacturing and operations, including site management of new equipment manufacturing and servicing of heat exchangers.
- Complete project management responsibility, including execution right from estimation, design, procurement, detailing, fabrication, site execution, servicing, variations in cost, and requirement of HSE at site and shop..
- Successfully handled the ASME U stamp audits under the leadership. Added U2 and S stamp as new qualification.
- Technical competent to ASME ,PD5500,SHELL DEP,IBR,U,U2,S ,EN & customer and project specification.
- Exhibited excellence in managing multiple projects simultaneously, which improved delivery compliance by 15% through planning and coordination.
- Achieved an additional GP of 5-7% against the original estimated. Successfully improved HSE and housekeeping standards by 80%..
- Developed better material sources for better quality and price in China, Europe, and India through personal visits.
- Servicing, maintenance, re tubing, hydro jetting, foam cleaning at off shore, on shore, site and shop. Of coolers, PHE, exchanger at Adgas, ADMA, ZADCO, Gasco, TAKREER Refinery, Dolphin Energy, Qatar Gas, Orpic etc.
- Servicing on dry dock vessel coolers, fin fan coolers, power station, marine, DEWA, SEWA, OXY, HPC water wall retubing of desalination plant etc.
- Playing vital role in Profitability & cost control with technical execution.
- customer coordination, Estimation, bottom line, GP as per annual budget.
Dec 2011 to April 2014: -
General Manager (Reporting to - Manufacturing Director)
ME Energy PVT Ltd, Pune, India.
Pioneer in Boilers, heat exchanger, pressure vessel, manufacturing and servicing. Turn key projects.
Responsibilities project Management | Strategic Planning & Execution | Commissioning | Operational Control | Decision Making
- Responsible for entire project planning and execution from kick off meeting till commission of boilers.
- Total shop floor and operation management and control.
- Being a strategic member decide the strategic goal, annual budget, profit, sales, new investment, GP, NP and operation planning.
- Decide present plant capacity, enhancement for volume of sale and study manufacturing and sales trend.
- Analyze the trend for failure to meet target on data and decide strategy for next financial year.
- Chaired kick-off meetings and oversaw manufacturing, erection and commissioning of boilers.
- Fully responsible for the entire shop floor and operation control & management with HSE.
- Efficiently managed a large team with 150 direct and indirect reports.
- Improved productivity by 65% by automating small processes with jigs & fixtures for economizer coil.
- Improved productivity and reduced scrap by introducing the CNC plasma cutting and nozzle cutting machine.
- Reduced rework by 45% and improved productivity by initiating internal NCR process.
- Significantly contributed to resolving various labor-related issues and union agreements.
Sept 2007 to Dec 2011: -
Head Manufacturing (Reporting to – Unit Head/VP)
Rishi Laser Ltd, Pune, India.
Expert in CNC laser, bending & fabrication of custom based products.
Operations Management | Financial Planning | Trend Analysis | Sales/Business Development | Team Management
- Being a Head achieve the strategic goal, annual budget, profit, sales, new investment, EBTDA, NP and operation planning.
- Decide present plant capacity, enhancement for volume of sale and study manufacturing and sales trend. Handled business manager portfolio.
- Cost bifurcation and analysis to get maximum orders with derives profit margin.
- Devised and achieved all strategic goals across annual budgets, profits, sales, new investments, EBITDA, and NP through effective operational planning. Skillfully analyzed failure trends and reached all data targets; accordingly planned strategies for next fiscal year/s.
- Achieved annual budgets worth $5M and operational efficiency of 75%.
- Achieved maximum orders via cost bifurcation & analysis and derived profit margins.
- Led and guided 40-member team through various business development initiatives and plans.
- Key member and leader for implementing 5S, Lean manufacturing, and JIT practices across the organization.
- Achieved EBITDA 15% as per company’s standards, and improved delivery compliance by 20% for 3 customers.
- Initiated and completed the Bombardier Rail supply project of welded components from shop setup until delivery as per EN 15085-2 certification. Promoted twice within 3 years as Head of Manufacturing.
Feb 2005 to sept 2007 -
Production & planning Manager (Factory Head) Reporting-Director
Arrowhead separation Pvt Ltd, Nashik, India.
Expert in Heat exchanger, pressure vessel, Dryers & chemical process equipment’s.
- Heat Exchangers, dryers.
- Operations: - Factory management.
- Commercials: Petty cash management and local purchase, Excise, PF.
- Site & Services- Supply, installation and commission of drying system.
Feb 1998 to Feb 2005 -
Production Engineer (Reporting-Director)
R & D Therm (I) Pvt Ltd, Nashik, India.
Expert in Heat exchanger, pressure vessel, chemical process Equipments.
- Heat Exchanger and pressure vessel, skids, column for Oil and gas, chemical, pharma industries.
Nov 1996 to Feb 1998
Shop supervisor trainee (Reporting-Foreman)
L & T Ltd, Mumbai, India.
Heat Exchanger division
