Andi Szkodzinski

Lean, Six sigma, Continuous Improvement consultant since 2014

Professional Summary: Continuous Improvement, Lean Six Sigma consultant

• Since 2007 I have accumulated over 15 years of experience in leading process improvement projects using a diverse array of LEAN methodologies and tools. My projects employed a wide range of LEAN tools including: DMAIC, PDCA, 5S (6S), shadow boards, 8 wastes, Root Cause Analysis, 5-Whys, Kaizen, Kanban, Andon, FIFO, Visual Controls, KPIs, Takt-Time, Pareto analysis, gauge R&R, conducted process audits, created SOPs, identified bottle-necks, JIT, mistake proofing, work-station organization, point-of-use (POU), one piece flow, pull system, Gemba (actual place), Muda (waste), GANTT charting, project management, work-cell organization, spaghetti diagrams, point of use (POU), Heijunka (production leveling), Poka-Yoke (mistake proofing), best practices, quick-changeover, first-time-quality, value added (VA), non-value added (NVA) etc.
• Project size and scope varied from quick PSS sheets, to Kaizen blitzes to large DMAIC projects comprising cross functional teams of stakeholders encompassing engineering, production, management, up-stream/down-stream stakeholders etc.
• I created highly detailed and comprehensive visual management systems (COM-zones) tracking KPIs across 5 pillars: Safety, Quality, Productivity, Human Development and Cost modelled on the Aerospace industry’s AES system
• Process documentation, WORK INSTRUCTIONS, process mapping/ flow charts, swim-lanes, RACI, SOPs (standard operating procedures) complete with clearly defined sequential work instructions and visual instructional artwork ensuring quality, repeatability and reproducibility while developing comprehensive process audits for long term sustainability
• Extensive experience in creating training materials and delivering training to associates in LEAN methodologies (green belts). My training programs included workshops, in-person coaching, creating and disseminating print and support material etc. to associates including unionized employees
• I have a track record of excellent problem solving and organizational skills, including computer programming skills in VBA and full expert skills in Excel, PowerPoint and MS Microsoft Word

Six sigma blackbelt training, MAGNA training center, St. Louis Missouri

Six sigma blackbelt training, FLOWSERVE training center, Dallas Texas

Bachelor of Arts in ECONOMICS, Mc Master University

VBA programming for EXCEL, Seneca College