Jan 2018 – Present; Quality Engineer, Training & Inspection Services Ltd, UK,
Key Achievements and Responsibilities:
- Prepared supplier quality requirements and surveillance procedure; quality deliverables and contributed to the project specifications. This includes: operating philosophy, document order precedence, project execution plan, project quality plan, NCR procedure and schedule, master VDRS, quality plan, project specification, etc.
- Preparing Project Quality plan as per ISO 10005; ITPs as per PO requirements and relevant standards; prepared supplier quality requirements procedure; NCR procedure; Concession/Deviation Request Procedure and relevant forms and templates
- Prepared bid documents
- Reviewed and approved project specifications, FEED, basic and detail design, inspection forms; reporting templates; cost time reports; surveillance registers
- Custodian of Audit, NCR and surveillance Registers. Prepared bids, tenders, and QC procedures.
- Realized KPI target; custodian of KPI; reporting to Quality Manager on daily basis; preparing weekly and monthly progress report.
- Feb. 2015 - Jan 2018; QA QC Engineer, Worley, UK & Turkey
Note: The Project included 1850 km onshore 56’’ pipeline with 6 compression stations and 2 X 30km 36’’ subsea pipeline
Key Achievements and Responsibilities:
- Chaired "lesson learned" sessions and prepared the report.
- Led supplier assessment check list contributing to the quality section.
- Determined package criticality rating and prepared audit plan and audit checklists for critical vendors including forge masters
- Performed internal and external audits and follow up.
- Custodian of Audit plan and NCR Register; successfully closed all project NCR with the consent of the client and relevant disciplines.
- Prepared Project Quality Plan, Inspection and Test Plan, NCR Procedure, DCTQ Procedure, Vendor and contractors quality requirements procedure; TPI Scope of work
- Contributed to project execution plan and project standards
- Reviewed bid documents and participated in bid clarification and kick off meeting responding the vendor’s queries.
- Prepared the agenda for pre-production meeting; chaired 42 PIM and prepared the minutes of meeting approving ITPs
- Participated the Weekly meeting/telecom with vendors and contractors updating minutes of meeting and actionable items
- Prepared and updated the Quality Status Report on weekly basis
- Prepared weekly and monthly project quality report.
- Reviewed vendor documents as per VDRL and flagged off any outstanding documents as per VDS
- Led the MPQT team at 9 pipe mills verifying Manufacturing Procedure Qualification Tests (MPQT) for 56, 48 & 36 inches of pipes having 3 different pipe thicknesses for each size.
May 2013 - Feb 2015; QA QC Engineer, TCO FGP
Key Achievements and Responsibilities:
- Responsible for auditing and approval of vendors
- Review and approval of bid documents;
- Prepared audit strategy/guideline/procedure;
- Prepared and maintained audit plan;
- Audited vendors and sub vendors including all the forge masters;
- Prepared ‘A’&‘B’ check sheets and ITPs for commissioning team;
- Attended weekly meetings with the stake holders such as the client and vendors.
Jan 2011 - May 2013; Quality Team Leader, Shell platforms; North Sea & Bacton gas plant; UK
Key Achievements and Responsibilities:
- Custodian of NCR register and reports including corrective action, preventive action & lessons learned
- Accountable for QC CTR against each project
- Chaired weekly QA QC meetings, preparing agenda/MOM and follow up
- Assessed inspector qualification and competencies and prepared training matrix and schedule
- Prepared weekly and monthly quality status reports
- Reviewed Fabrication packs and MRBs
- Supervised six inspection coordinators and some 20 inspectors
- Responsible for inspection management data system
- Successful completion of all refurbishment projects within the allocated cost and time
- Review and approval of bid documents
- Responsible for auditing and approval of vendors
- Prepared and maintained audit plan
- Reviewed and approved project specifications, FEED, basic and detail design, inspection forms; reporting templates; cost time reports; surveillance registers
April 2010 - Dec. 2011; QA SPS Engineer, BP, Gulf of Mexico; then BP Angola FPSO, Block 18
Key Achievements and Responsibilities:
- Participated at vendor’s daily tool box meeting and submitted the daily progress report to the management
- Successful completion and release of 8 off Xmas trees and all the accessories (connectors, tubing hangers, MRT, etc)
- Successful planning and execution of turnaround contingency plan and activities such as welding, coating, NDE, hydro testing and provision for associated re-certifications for LP & HP separators, HP Flare KO Drum, Slug catchers, Coalescer, Reboiler, Glycol package & columns.
- Prepared, Reviewed and Approved project specific quality documents.
September 2007 - February 2010; Quality Engineer, BP Valhall LQs and ENI Bouri platforms
Key Achievements and Responsibilities:
- Prepared quality requirement spreadsheet as per contracts
- Audited sub vendors (quality, HSE, fabrication capability)
- Prepared daily and weekly reports
- Monitored VDRS progress
- Supervised inspection of jackets. Living quarter and production platforms
- Approved MRBs
- Reviewed contractors’ quality plans and procedures as per PO
- Prepared project specific process, procedures and forms
Dec. 91 till July2007; Principal Engineer, NOIC
Key Achievements and Responsibilities:
- Client’s Representative on QA QC and Inspection matters, Saman offshore development project, Naftkav Drilling Company (9 green fields EPC project & 2 brown fields). This included a dozen jackets, offshore pipeline, production platform and living quarter, an onshore gas compression facility including piping, pressure vessel, storage tank and F&G system
- Prepared and implemented company quality management as per ISO 9001 system
