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Pritam Abhijit

Pritam Abhijit

Associate Manager - Smelter Reduction, Process Shift In-charge and Operation Shift In-charge (Potroom)

Talent
CorbyMember since June 29, 2026
Production planning & controlTeam ManagementManufacturing OperationsQuality planning & controlParameters controlCost control5SSafetyQualityBeam risingMetal tappingBath correctionProject commissioningTreating pot abnormalities
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Production planning & controlTeam ManagementManufacturing OperationsQuality planning & controlParameters control

About

Qualified B Sc graduate (Mathematics, Statistics, Chemistry, Biology) from Stewart Science College and MBA in Production & Operation management & Human Resources Management from Utkal University and pursuing M Tech in Quality Management from BITS Pilani with 17.6 Years of experience in Aluminium smelter (Pot room) in areas of Production planning & control, Team Management, Manufacturing Operations, Quality planning & control, Parameters control, cost control presently working at Vedanta Resources Ltd. Eminently competent in supervising the operations activities leading to ensured execution of works as per the requirement, contract, specifications and conforming to safety, quality, cost, time parameters. Possess sound knowledge of developing & streamlining systems to enhance operational/administrative effectiveness and meet goals within cost, timelines & quality parameters.

Experience

Associate Manager - Smelter Reduction, Process Shift In-charge and Operation Shift In-charge (Potroom) - Vedanta Limited - Jharsuguda

(2008-11)

Vedanta Limited is a subsidiary of Vedanta Resources Plc, a London Stock Exchange listed, FTSE 100 Global Metals & Mining Group, having interests in aluminium, copper, zinc, lead and recently, iron & steel. The group has operations in India, Australia, and Zambia.

Vedanta

Limited has set up a Greenfield Alumina Refinery in Orissa with a capacity of 1 Million tons per annum. It is also setting up a 2.0 MTPA Aluminum Smelter, 1215 MW Captive Power Plant.

The Group Company Sterlite Energy

Limited is also setting up a 2400 MW Independent Power Plants at Jharsuguda. VL is one of the world's premier alumina refining complex in terms of its technology, human resources and high quality infrastructure.

  • Played a major role in managing activities related to shift operations that include metal tapping, anode changing, beam rising and cryolite bath correction.
  • Serving as Shift Leader for line 6 and responsible for controlling the parameters of pots for effective and better running of potline where primary aluminium is produced.
  • Took care of treating Pot abnormalities to produce the best metal of desired quality & achieve the designed current efficiency as per the business plan.
  • Executed best practices during the abnormal situations viz. abnormal power outage, pot leakage, hot & cold pots, etc.
  • Efficiently planning and streamlining Technical operations, Manpower requirements, Job sequencing and maintenance.
  • Supervision of Measurement team of operators for pot measurement activities, checks, sampling as per standard procedures, safe practices., electrical and temperature measurement on bus-bars and short circuiting wedges.
  • Participated in preparing the budgeting activities and resulting in cost saving for SBU meeting target as per business plan
  • Successfully formulated sustainable practices to avoid raw material wastage savings INR 4 Lakhs.
  • Played a vital role in optimizing consumable & rejection cost, direct productivity improving overall Greenfield manufacturing cost
  • Looked after project commissioning planning & execution of commissioning phase as per the schedule for project worth rs 10000 crores, thereby acquired an experience of, commissioning, start up, operations & parameters control & stabilization of the new Pot Line.
  • Led a team of 10 people and worked with global project team during production stabilization & ramp up.
  • Assisting the higher management with suggestion for smooth operation of pot room where primary aluminium production take place.
  • Preparing SOPs (Standard Operating Procedure) for Pot line Reduction; involved in the preparation of Standard operating Practices for Pot Line Reduction.
  • Lead a team of measurement operators to achieve Safety, Quality and Productivity target

Graduate Trainee (Pot room) - Bharat Aluminium Company Ltd. - Chhattisgarh, Korba

(2007-10 - 2008-10)

245 KTPA Smelter having state of art technology running at 330 KA

  • Handling production of hot metal production(200 tonnes of aluminium in 8 hours shift) for potline at a time by proper planning, control of key pot parameters, treatment of pot abnormalities and following up of SOP as per the business plan.
  • Handled quality assurance function with overall responsibility of the entire gamut of functions related to quality management and ensured complete in-process quality control and continuous improvement in process capability.
  • Adhered to various quality measures and designing/implementing procedures, control systems in order to maintain quality standards and ensure the execution of various operations as per the SOP.
  • Maintained proper covering practices of anode to prevent unwanted wastage of anode due to air burn in
  • Managed smooth operations during crisis like power outage, Pot leakage
  • Received SBU Head Kitty Award for Best Project in Sept2008 (Lowest average voltage amongst all the sections).
  • Successfully increased in 24 Hr. ACD from 85% to more than 95%

Education

M Tech in Quality Management – BITS Pilani

MBA in Production & Operation Management and Human Resource Management – Utkal University (2011 – 2011)

B.Sc. (Honours) in Mathematics, Statistics, Chemistry, Biology – Stewart Science College (2007 – 2007)

Higher Secondary in Science in Science – J.K.B.K.Gov College (2004 – 2004)

H.S.C. of Board of Secondary Education in Science – Sri Aurobindo I.H.S.R (2002 – 2002)

Skills

Associate Manager - Smelter Reduction

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