Design Engineer (Part-Time, Remote) at S.S. Enterprise (2024-05 – Present)
Aerodynamic surface modelling and design engineering for automotive applications
- Created aerodynamic concept sketches to define initial surface geometries, translating design intent into parametric Class-A surface on CATIA 3DX
- Surface modelling of Quarter Panel, and Inner Quarter Panel geometries on CATIA 3DX using surfacing techniques, applying curvature continuity (G2/G3) and spline control
- Design review with aerodynamicists and manufacturing teams for full-scale Class-A surface release and iteration during prototype builds, and taking ownership of the projects
Mechanical Design Engineer at Chemionix E-Solution (2022-11 – 2023-07)
Structural optimization and design release for composite components and battery pack systems
- Designed carbon fibre fenders, quarter panel, and C-pillar on CATIA 3DX, restructuring ply orientation and stacking to meet stiffness targets with mass reduction of 25%
- Developed an IP67-rated battery-pack enclosure ensuring reliability, electrical routing, and packaging, redesigning interfaces to reduce leakage and support scalable manufacturing
- Refined LS-DYNA structural models using 4-node quadrilateral shell elements and MAT54 composite material models to evaluate laminate stiffness and deformation
Graduate Automotive Design Engineer at Vioma Motors (2021-06 – 2022-10)
Battery pack assembly design and engineering with focus on standards compliance and manufacturing
- Designed and released a 200+ part battery pack assembly on SolidWorks under packaging and service constraints, applying DFA and DFM to reduce assembly complexity and improve production readiness
- Produced ISO-2768 and BS8888 compliant drawings with GD&T and BOM, managing tolerance stack-up to ensure repeatable fit
- Worked with systems engineers on battery configuration and performed hand calculations to validate enclosure durability before design freeze, implementing standard design practices
