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Katrina Mullally

Katrina Mullally

QUALITY PROCESS & CONTINUOUS IMPROVEMENT MANAGER

Talent
DublinMember since September 16, 2026
Quality Process AuditingAudit Planning & Follow-UpQuality Management SystemsCAPARoot Cause AnalysisCorrective Action ManagementEffectiveness VerificationManagement ReviewRisk ManagementProcess StandardisationContinuous ImprovementLean Six SigmaOperational ExcellenceKPI GovernanceQuality Metrics & Trend AnalysisChange ControlNon-Conformance ManagementSupplier QualityCustomer QualityValidationData AnalysisProject ManagementStakeholder ManagementCross-Functional FacilitationGap AnalysisDocument Control / eQMSMicrosoft ExcelPowerPointWordOutlook
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Quality Process AuditingAudit Planning & Follow-UpQuality Management SystemsCAPARoot Cause Analysis

About

Senior Quality professional with 13+ years' experience across medical-device manufacturing and regulated healthcare, with a strong track record in Quality systems, auditing, CAPA, root-cause analysis, KPI reporting, process improvement and cross-functional project delivery. Proven ability to design and improve Quality processes, manage audit activity from preparation through corrective-action close-out, analyse performance trends and translate findings into practical improvements that strengthen compliance, service consistency and operational performance. Led ISO 13485 implementation within 4 months with zero non-conformances and later delivered HPRA inspection readiness within 11 months with zero non-conformances.

Experienced in influencing stakeholders across Quality, Engineering, Production, Operations, healthcare, suppliers and external partners, working independently while maintaining strong governance, accountability and follow-through.

Experience

Clerical Officer – Remote - HSE / Vision Consulting - Remote

(2025-01)

Following a change in personal circumstances, deliberately moved into a remote healthcare assignment while continuing to apply Quality-control, data-review and compliance skills within a national HSE programme.

  • Support a national initiative focused on reducing healthcare waiting lists.
  • Consistently meet or exceed productivity and call-quality targets.
  • Review completed work from other agents for accuracy, completeness and process adherence before information is provided to HSE Area Managers.
  • Identify errors, omissions, inconsistencies and process deviations and ensure appropriate correction.
  • Maintain high standards of data accuracy, confidentiality and GDPR compliance.
  • Analyse case information and escalate issues where required.
  • Work independently in a high-volume remote environment while maintaining strong Quality and service standards.

Founder & Operations Manager - Eden Rejuvenation

(2023-01)

  • Built and manage all aspects of a customer-focused business.
  • Develop and improve operational processes to increase efficiency and service consistency.
  • Manage suppliers, customer experience, scheduling, financial administration and budgets.
  • Monitor customer feedback and use findings to identify service improvements.
  • Use Microsoft 365, ChatGPT, Copilot and digital tools to streamline administration and communication.

General & Quality Manager - FIVF Ireland / Institut Marquès

(2017-01 - 2023-12)

Senior management role spanning Quality, compliance, risk, operations, reporting, suppliers and stakeholder management.

  • Independently researched HPRA requirements, completed a regulatory gap assessment and developed the systems required for inspection readiness.
  • Achieved HPRA inspection readiness within 11 months with zero non-conformances.
  • Managed CAPA, Change Control, non-conformances, risk assessments and validation.
  • Planned and supported internal and external audits and regulatory inspections.
  • Reviewed audit evidence, documented findings and monitored corrective actions through close-out.
  • Verified completion and effectiveness of actions arising from Quality and compliance reviews.
  • Conducted root-cause investigations and implemented corrective actions.
  • Managed Quality and document systems using Pulse and structured Excel-based controls.
  • Developed and maintained Quality documentation, audit records, SOPs, procedures and compliance trackers.
  • Prepared and led quarterly Management Reviews.
  • Analysed Quality KPIs, CAPA trends, Change Controls, audit findings, complaints, risks and recurring issues.
  • Used performance data to identify priorities, emerging risks and opportunities for improvement.
  • Presented findings, trends and recommendations to senior management and other stakeholders.
  • Developed and monitored corrective-action and improvement plans.
  • Established feedback loops to ensure actions were followed through and improvements sustained.
  • Used audit findings, operational data and stakeholder feedback to strengthen service delivery and process consistency.
  • Facilitated cross-functional reviews with senior leadership, clinicians, HSE partners, laboratories, suppliers and external service providers.
  • Aligned stakeholders on risks, priorities, corrective actions and improvement requirements.
  • Coordinated complex cross-functional workstreams and competing priorities.
  • Managed supplier and service-provider relationships.
  • Maintained service continuity throughout COVID-19 while adapting operational processes to changing requirements.
  • Led Occupational Health & Safety activity during CHKS accreditation.

Senior Quality Engineer - MGS Manufacturing Group

(2010-01 - 2017-12)

Senior Quality role within a regulated medical-device manufacturing organisation, with several multinational customers where I was the quality point of contact.

  • Led implementation of ISO 13485, achieving certification in 4 months with zero non-conformances.
  • Developed and standardised Quality processes, supporting documentation and audit controls.
  • Planned and supported internal, customer and certification audits from preparation through findings and corrective-action close-out.
  • Managed audit findings and verified effectiveness of completed actions.
  • Managed CAPA, MRB, Change Control, non-conformances and risk assessments.
  • Conducted root-cause investigations and implemented corrective and preventive actions.
  • Maintained controlled Quality documentation and records.
  • Identified weaknesses in the existing Change Control process and redesigned it to improve governance, accountability, traceability and workflow efficiency.
  • Used Quality data, CAPA trends, audit findings and investigations to identify recurring issues and prioritise improvement actions.
  • Implemented corrective and preventive actions designed to prevent recurrence and strengthen process performance.
  • Supported continuous-improvement initiatives across Production, Engineering and Quality.
  • Standardised Quality activities and supporting documentation to improve consistency and audit readiness.
  • Supported multinational customers including BD, Coloplast and KCI.
  • Coordinated New Product Introduction and technology-transfer activity.
  • Managed supplier and customer Quality issues.
  • Facilitated cross-functional reviews involving Engineering, Production, Operations, suppliers and customers.
  • Managed validation activity including IQ, OQ, PQ, process, equipment and cleanroom validation.
  • Prepared validation plans, protocols and reports.
  • Coordinated project actions, risks, documentation and Quality deliverables through to completion.

Education

Bachelor of Science - Quality

Certificate - Supervisory Management

Certification - Lean Six Sigma

Certification - ISO 13485 Internal Auditor

Certification - ISO 9001 Internal Auditor

Certification - GDPR

Skills

QUALITY PROCESS & CONTINUOUS IMPROVEMENT MANAGER

Reviews