Katrina Mullally
QUALITY PROCESS & CONTINUOUS IMPROVEMENT MANAGER
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About
Senior Quality professional with 13+ years' experience across medical-device manufacturing and regulated healthcare, with a strong track record in Quality systems, auditing, CAPA, root-cause analysis, KPI reporting, process improvement and cross-functional project delivery. Proven ability to design and improve Quality processes, manage audit activity from preparation through corrective-action close-out, analyse performance trends and translate findings into practical improvements that strengthen compliance, service consistency and operational performance. Led ISO 13485 implementation within 4 months with zero non-conformances and later delivered HPRA inspection readiness within 11 months with zero non-conformances.
Experienced in influencing stakeholders across Quality, Engineering, Production, Operations, healthcare, suppliers and external partners, working independently while maintaining strong governance, accountability and follow-through.
Experience
Clerical Officer – Remote - HSE / Vision Consulting - Remote
(2025-01)
Following a change in personal circumstances, deliberately moved into a remote healthcare assignment while continuing to apply Quality-control, data-review and compliance skills within a national HSE programme.
- Support a national initiative focused on reducing healthcare waiting lists.
- Consistently meet or exceed productivity and call-quality targets.
- Review completed work from other agents for accuracy, completeness and process adherence before information is provided to HSE Area Managers.
- Identify errors, omissions, inconsistencies and process deviations and ensure appropriate correction.
- Maintain high standards of data accuracy, confidentiality and GDPR compliance.
- Analyse case information and escalate issues where required.
- Work independently in a high-volume remote environment while maintaining strong Quality and service standards.
Founder & Operations Manager - Eden Rejuvenation
(2023-01)
- Built and manage all aspects of a customer-focused business.
- Develop and improve operational processes to increase efficiency and service consistency.
- Manage suppliers, customer experience, scheduling, financial administration and budgets.
- Monitor customer feedback and use findings to identify service improvements.
- Use Microsoft 365, ChatGPT, Copilot and digital tools to streamline administration and communication.
General & Quality Manager - FIVF Ireland / Institut Marquès
(2017-01 - 2023-12)
Senior management role spanning Quality, compliance, risk, operations, reporting, suppliers and stakeholder management.
- Independently researched HPRA requirements, completed a regulatory gap assessment and developed the systems required for inspection readiness.
- Achieved HPRA inspection readiness within 11 months with zero non-conformances.
- Managed CAPA, Change Control, non-conformances, risk assessments and validation.
- Planned and supported internal and external audits and regulatory inspections.
- Reviewed audit evidence, documented findings and monitored corrective actions through close-out.
- Verified completion and effectiveness of actions arising from Quality and compliance reviews.
- Conducted root-cause investigations and implemented corrective actions.
- Managed Quality and document systems using Pulse and structured Excel-based controls.
- Developed and maintained Quality documentation, audit records, SOPs, procedures and compliance trackers.
- Prepared and led quarterly Management Reviews.
- Analysed Quality KPIs, CAPA trends, Change Controls, audit findings, complaints, risks and recurring issues.
- Used performance data to identify priorities, emerging risks and opportunities for improvement.
- Presented findings, trends and recommendations to senior management and other stakeholders.
- Developed and monitored corrective-action and improvement plans.
- Established feedback loops to ensure actions were followed through and improvements sustained.
- Used audit findings, operational data and stakeholder feedback to strengthen service delivery and process consistency.
- Facilitated cross-functional reviews with senior leadership, clinicians, HSE partners, laboratories, suppliers and external service providers.
- Aligned stakeholders on risks, priorities, corrective actions and improvement requirements.
- Coordinated complex cross-functional workstreams and competing priorities.
- Managed supplier and service-provider relationships.
- Maintained service continuity throughout COVID-19 while adapting operational processes to changing requirements.
- Led Occupational Health & Safety activity during CHKS accreditation.
Senior Quality Engineer - MGS Manufacturing Group
(2010-01 - 2017-12)
Senior Quality role within a regulated medical-device manufacturing organisation, with several multinational customers where I was the quality point of contact.
- Led implementation of ISO 13485, achieving certification in 4 months with zero non-conformances.
- Developed and standardised Quality processes, supporting documentation and audit controls.
- Planned and supported internal, customer and certification audits from preparation through findings and corrective-action close-out.
- Managed audit findings and verified effectiveness of completed actions.
- Managed CAPA, MRB, Change Control, non-conformances and risk assessments.
- Conducted root-cause investigations and implemented corrective and preventive actions.
- Maintained controlled Quality documentation and records.
- Identified weaknesses in the existing Change Control process and redesigned it to improve governance, accountability, traceability and workflow efficiency.
- Used Quality data, CAPA trends, audit findings and investigations to identify recurring issues and prioritise improvement actions.
- Implemented corrective and preventive actions designed to prevent recurrence and strengthen process performance.
- Supported continuous-improvement initiatives across Production, Engineering and Quality.
- Standardised Quality activities and supporting documentation to improve consistency and audit readiness.
- Supported multinational customers including BD, Coloplast and KCI.
- Coordinated New Product Introduction and technology-transfer activity.
- Managed supplier and customer Quality issues.
- Facilitated cross-functional reviews involving Engineering, Production, Operations, suppliers and customers.
- Managed validation activity including IQ, OQ, PQ, process, equipment and cleanroom validation.
- Prepared validation plans, protocols and reports.
- Coordinated project actions, risks, documentation and Quality deliverables through to completion.
Education
Bachelor of Science - Quality
Certificate - Supervisory Management
Certification - Lean Six Sigma
Certification - ISO 13485 Internal Auditor
Certification - ISO 9001 Internal Auditor
Certification - GDPR
