Ajith Kumar

Petrochemical Technology graduate with 5+ years of experience in oil & gas, refinery, and chemical industries. Experienced in field operations, mechanical activities, production support, and plant safety procedures. Strong knowledge of industrial operations, equipment monitoring, troubleshooting, and team coordination with the ability to work efficiently under pressure.

Field Operator - GAIL MANGALORE PETROCHEMICAL LIMITED (GMPL) - Mangalore

(2025-01)

Plant: Purified Terephthalic Acid (PTA) Manufacturing. Pre-commissioning, Commissioning & Start-up Operations

• Carryout safe Shut down, Start up and Changeover of equipment.
• Very knowledge about pre commissioning and commissioning procedure.
• Tracing the flow lines vessels and make sure as per the P&ID Punch list Preparation and marking as per P& ID.
• Undertaking testing and commissioning activities in line with the specified site requirements.
• Planning and execution of pre-commissioning activities like line flushing, Air blowing, Steam blowing, Hydro testing, Chemical cleaning, Leak testing, PDP, Vessel cleaning & inspection.
• Functional testing of the running equipment's Purging of the flow lines with Nitrogen.
• Mechanical no load test of the Pumps Following scope of work (SOW) and all kind of work Permit Systems, Strictly and Carefully. Following Start-up and Shut-down Procedures lock close & lock open as per operation as per requirement.
• Preparation of procedure and checklist for various field activities.
• Reporting to superior about various technical problems and field activities carried out in shift. Routine checking of all static and rotary equipment in the unit.
• If any abnormalities it has to be reported to control room and take the possible Corrective action Monitoring and recording of all process variables in regular intervals.
• Knowledge regarding industrial safety and storage and handling of Hazardous Chemicals.
• Check for any abnormalities and reporting to the concerned departments. Assists maintenance technicians in performing maintenance and repairs.
• Assists with diagnosing and trouble-shooting maintenance related issues.
• Handling Trouble shooting & Emergency of the plant. All equipment Handover with Safety.

Mechanical Supervisor – Fabrication - CHENNAI PETROLEUM CORPORATED LIMITED - Chennai

(2023-02 - 2024-03)

• Supervised fabrication, erection, and maintenance activities in refinery and oil & gas plant areas
• Managed daily mechanical and fabrication works including piping, structural, and equipment-related activities
• Coordinated with engineers, contractors, welders, fitters, and technicians for smooth project execution
• Monitored fabrication quality as per industrial standards, drawings, and project specifications
• Ensured proper alignment, fit-up, welding, grinding, and installation activities during fabrication work
• Handled shutdown and maintenance activities with focus on safety and timely completion of work
• Conducted routine inspections of piping systems, valves, pumps, tanks, and mechanical equipment
• Maintained strict compliance with refinery safety procedures, work permits, PPE usage, and HSE standards
• Prepared daily work reports, manpower allocation, progress monitoring, and site coordination activities

Graduate Trainee Engineer - ASIAN PPG PAINTS

• Assisted in daily chemical plant operations and production activities to ensure smooth manufacturing processes
• Monitored process parameters, production flow, temperature, pressure, and quality standards during operations
• Supported production planning and coordinated with operators and maintenance teams for uninterrupted plant activities
• Performed routine inspections of pumps, pipelines, valves, tanks, mixers, and process equipment
• Maintained production records, batch details, shift reports, and operational documentation
• Ensured compliance with industrial safety procedures, PPE usage, and company safety standards
• Assisted in troubleshooting process-related issues and minimizing downtime during production operations
• Supported preventive and breakdown maintenance activities for process equipment and utilities
• Coordinated with quality control teams for product quality checks and process improvements
• Participated in shutdown, startup, and cleaning activities of plant equipment and production units
• Maintained proper housekeeping and 5S standards in plant operational areas
• Worked closely with senior engineers and supervisors to improve operational efficiency and production performance
• Followed SOPs and operational guidelines to maintain safe and efficient plant operations

Bachelor of Technology - Petrochemical Technology - Sri Ramanathan Engineering College

HSE - Kalaimagal Higher Secondary School

SSLC - S V Mandir High School