Associated with Capital industries, Rajkot, as a Plant Head from March-2019 to August-2021. (Taper/Cylindrical rollers manufacturer for bearings supplying to NBC, TIMKEN, Galaxy bearing, ARB bearings…)
Roles & responsibilities
- Overall looking of Plant Operations, Labour & Contactor Management, Supply Chain Management, Vendor Management with a team of production, QA/Lab, Maintenance, Tool room, purchase, Store, Dispatch & Logistic
- Monitoring monthly/daily production planning versus execution, product quality, Process Control, maintenance activities, in time availability of tooling, job change time, inspection & dispatches activities.
- Understanding & communication of customer requirement to the concern persons to supply quality product on time.
- Problem solving of machines related to production, Quality & Maintenance.
- Monitoring & controlling operations with respect to cost (optimum use of RM, control of consumable, time over runs of man/machine, power/resource utilization, packing & inspection), resource deployment and quality compliance to ensure satisfactory execution of the same
- Monitoring process parameter, KRA & function objective to escalations production & minimize rejections in the production process; improving operational efficiencies and controlling costs & reduction in cycle time
- Monitoring QA & QMS activities including MSA, PPAP, SPC, COQP, CAPA, MRM & internal audit.
- Liaising with the team members to provide guidance on process development, quality requirements, finalization of various plans/action, quality Improvement & productivity.
- Handling new product/customer enquiries ,Quotation & supply PPAP lot
- Monitoring the plant HR policies/activities, recruitment, campus interview, training and development,
- QMS/Customer/TPI /GPCB/Safety/Vendor audit
PRECEDING WORK EXPERIENCE
- Worked with KCI Bearings (India) Pvt., Ltd, Surendranagar, as a Production Head from April-2018 to March 2019.( Niddle bearing/CRB/Bushes & Textile bearing manufacturing)
- Engaged with Arta Broch Ceramic Pvt. Ltd., Vadodara as a Sr. Manager Production from Sept -2017 to March-2018 (Crockery/ Hotel wares manufacturing)
- Engaged with Diamond Power Infrastructure Limited, Vadadala, Vadodara as a Manager QA from Aug. - 2011 to Aug- 2017 (Power Transmission Tower Fabrication division)
- Associated with Archon Engicon Pvt. Ltd., Santej, Ahmedabad, Gujarat as an Asst. Manager Production from Sept.-2008 to Oct-2009 & Dy. Manager QA from Oct-2009 Aug.-2011 (Solar structure, communication tower structure & power transmission tower structure mfg.)
- Associated with Videocon Industries Limited (Glass Division), Bharuch, Gujarat. As a Sr. Engineer Production from Aug-2006 to Sept.-2008
- Associated with KCI Bearings (India) Pvt. Ltd., Surendranagar, and Gujarat, as an Asst. Manager Production & Management representative (MR) for QMS (ISO/TS 16949-2002) from Dec.-2005 to Aug.-2006.
- Associated with Texspin Bearings Ltd., Ranpur, Gujarat, as Face & OD Grinding dept. in charge, Project co coordinator (Furnace manufacturing), from Apr.- 2005 to Dec- 2005.
- Associated with Endurance Transmission (India) Pvt. Ltd, Aurangabad, Maharashtra as a Sr. Engineer Production. (plant shift in charge) From Apr- 2004 to March- 2005
- Associated with M/S ABC Bearings Limited, Bharuch, Gujarat, as a Production Executive from Sept.- 1992 to Mar. - 2004
PRECEDING PROFESSION’S OUTLINE
KCI Bearings (India) Pvt., Ltd, Surendranagar. :
- Overall responsibilities of production planning, execution, product quality & Process Control.
- Monthly production plan as per customer requirement after confirmation.
- Monitoring production output against plan qty. & analysis with corrective action plan for Backlog of the production & cost of poor quality.
- Follow up with job work vendor for semi-finished product.
- Coordination with Marketing, purchase, Store, maintenance, QA & Dispatch for related activities.
- Guidance to related department in charge for effective implementation of IATF 16949:2016 quality management system & performed as a Team leader of APQP/FMEA/PPAP team
- Training to Engineers & Workers related to Defect controls, ethics, attitude, code of conduct, Motivation & 5S
- Finalize the KPI of all Engineers, Supervisors & Operators.
- Manpower planning along with recruitment activity in coordination of HR.
- Measuring & monitoring organizations functional &quality objectives.
- Monitoring consumables & its cost.
- Root cause analysis of internal process defects & external customer complaint and implement action plan. (CAPA & RCCA
Arta Broch Ceramic Pvt. Ltd, Vadodara. -
- Responsible of production, production planning, product quality & Process Control.
- Generating Raw material requirement for Product & Tooling.
- Verification of Process parameter of casting slip & making slip/Cake (Slip house)
- Review and Analyze daily production reports and setup cards.
- Planning & Tracking of new developments (from design to final sample approval from Customer)
- Training to Engineers & Workers related to Defect controls & 5S
- Assist Production section in charge & Engineers for new trials, Defect control & other regular production activities.
- Review and Analyze KPI of section in charge and engineers.
- Recruitment and training of technical staff related to production.
- Implement systems to improve productivity, reduce time, cost reduction etc.
- Work closely with production department and QC to maintain and produce high quality production.
- Daily/Monthly report review and analysis
- Awareness and implementation of organizations quality objectives.
- Monthly/annual budget preparation.
- Manpower management
Diamond Power Infrastructure Limited, Vadodara. -
- Monitoring inspection & testing of Incoming materials (steel & zinc), Bought Out parts (Nut, bolt Accessories), in process product & finish product with respect to relevant BIS standard.
- Department annual budget preparation and adherence
- Ensuring on time calibration of measuring & testing instruments and gauges.
- New Vendor development and excising Vendors periodic audit.
- Contractors Bill verification.
- Improve quality of product & reduction in inspection time.
- Manpower management to execute inspection & dispatch activities on time.
- Preparation of Manufacturing Quality plan, SOP & Work Instruction for new product as per client requirements.
- Coordination with client for approval of MQP, BOM & Drawings.
- Process validation of galvanizing process & preparation of process chart, SOP, Work instruction & control plan.
- Monitoring Tower model part assembly and inspection to ensure fitment & design of individual part as per approved drawing.
- Coordination with client & Third party inspecting agencies for raw material, final inspection and model inspection.
- Root cause analysis of internal process defects & external customer complaint and implement action plan.
- Action on feedback from customer to improve quality, delivery time & packing of product.
- Guidance & training to subordinates for quality product, continual improvement, CAPA, Productivity, maintain discipline/housekeeping & safety on shop floor.
- Monitoring overall Dispatch process and coordination with client to ensure delivery on time.
- WPS & PQR approval from client/TPI agency.
- Monitoring Non-destructive testing of RM & Welded part.
- Safety Toolbox talk on floor
- Coordination with client for JVR, TRC& SR notes.
- Coordination with EPC related receipt of Dispatch qty.
Archon Engicon Ltd.
- Over all responsible for raw material, in process & Finish product quality.
- Maintaining all documents related with all activities of inspection & testing for Incoming raw material, in process &pre- dispatch of Product.
- Coordination with client & Third party inspecting agencies for finish product inspection.
- NDT Testing for welded structure through TPI agency, (UT, RT, DPT, MPT)
- PQR & WPS of welding process as per ASME
- Tower proto inspection & revision in part drawings
- Corrective & Preventive action for wrong fabrication.
- Root cause analysis on defects & customer complaints.
- Training to Engineers/Supervisors/workers of discipline, housekeeping & safety on shop floor.
- Correspondence with internal departments.
- Tracking of Material movement from Raw material stores to Final dispatch.
- Costing & action for optimize cost of product.
- Corrective & Preventive action for wrong fabrication.
Videocon Industries
- Production & online defects controls, manpower and material management of grinding line.
- Consumable and utility usage analysis and control.
- Involved in reducing the Handling defects & accident in plant by giving proper training to
- Engineers, Operators & Casuals.
- Monitoring consumable cost & guides to down line to reduce consumable cost
- Planning & indent of consumable & spare used for production by review of stock through SAP.
Endurance Transmission (India) Pvt. Ltd, Aurangabad, Maharashtra-
- Set up & problem solving of different kind of CNC, VMC & SPM machines used for Grinding (Centre less grinding), Turning, Super finishing (Buffing) & Special Purpose Machining Processes.
- Daily & monthly Production planning & follow up.
- Preparation & analysis of daily & Monthly Production, Productivity, Rejection, Rework, Monthly MIS report & OEE reports.
- Production follow up in different shops (Pipe grinding & turning, Buffing, Platting, Bottom case machining, Powder coating) for uninterrupted material flow from first operation to Final operation to fulfil 100% online delivery of customer.
- Increasing productivity & reducing cost of poor
- Training &guidance to engineers & operators for TPM, Shop floor discipline, 5 S & safety.
- Monthly plant performance report & presentation preparation
- ABC Limited (Bharuch), Texspin Bearing (Ranpur) & KCI Bearings (Surendranagar)
- Daily & monthly Production planning & execution on time as per next internal customer requirements with maintaining Quality of product as per external customers requirement.
- Effective use of personnel, material, and equipment.
- Set up, operating & problem solving of different kind of manual, NC & CNC control m/cs; likes Lathe, Shaping, Hydraulic operated (SPM) m/cs, Centre less grinding, Duplex grinding, super finishing m/cs.
- Problem solving of machines related to Maintenance, Product quality & Process
- Guidance to operating engineers & workers for better Production, Quality of product & Working environment.
- Preparation & analysis of daily & Monthly Production, Productivity, Rejection, Rework, OEE analysis, Daily NC & CAPA record.
- Analysis for budgetary control of consumable tools & Abrasives.
- Implementation of TPM tools like kaizen, Poka-Yoke, 5S, Jisu hozen, one-point lesson.
- Daily reporting to top management about regular activity & new product developments status
- Guidance & training to down line related to QMS & TPM
QMS/IMS
- Associated as a MR for ISO/TS-16949-2002 (KCI bearings Pvt. Ltd.)
- External (Surveillance/customer) & Internal audit (Product & Process)
- Working as a team member & individual for Preparation, maintain & control of QMC documents. (Business plan, Contingency plan, Process capability study tools, CI project, SPC, MSA, FMEA, PPAP, APQP, Analysis of NC, CAPA , Vendor/Customer audit, MRM).
- Effectively Implementation & Monitoring of ISO/TS-16949 -2002 quality standard effectiveness in Companywide for production processes.
- Preparation &implementation, work instruction, Control plan.CI project, Analysis of NC, CAPA, Contingency plan, MRM & Process capability study.
- Conducting MRM, data review, analysis & action plan for ISO/TS 16949-2002 QMS.
- All departmental Activity& documentation related to ISO 9001-2015, OHSAS-18001-2007, and ISO 14001-2015
