Arulmani Mech

Having 8+ years of experience in NPD, Quality Assurance & Quality Control, VMC, CNC, CNC Production In charge. Exposure and Knowledge in PPAP, MSA, SPC and PFMEA.

Production Pre

Planning and dispatch planning based on customer critical Requirement. Exposure and Knowledge in Process, Product, Layout, & Dock Audit, Customer audit.

Handling

Instruments like Venire Caliper, Height Gauge, Profile projector, Surface Roughness Tester, Bore Dial Gauge & Handling Various Attribute Gauges. 7QC Tools, KAIZEN, 5M, why why analysis, POKA YOKE. 5'S, SAFETY.

Senior Quality Engineer - Chaitanya Preci-tech Private Limited - Bangalore

(2023-10)

• IATF 16949:2016 & ISO 9001:2016 QMS Documentation & Implementations
• Responsible for submission of 8D for Customer Complaints & Analyze the root cause to take Corrective Action
• Implemented 5S activities in Shop Floor
• Rejection Analysis with help of 7QC Tools
• Process Capability Study to be conducted for critical & safety characteristics
• Responsible Process capability study, Machine capability study of all Critical & special parameter (SPC)
• Conducting and monitoring Gauge R & R study, as per MSA plan activities
• Error Proofing (Poke Yoke) Implementation

Senior Quality Engineer - Tekparts Technical Private Limited - Bangalore

(2022-06 - 2023-09)

• Responsible for New Product Development parts Sign Off
• Responsible for QMS Document preparation and Implementation
• Preparing APQP & PPAP Documentations
• Conducting Process & Product Audits
• Responsible for Process Audit, System Audit, Certification Audit & Submitting Corrective action
• Responsible for Conducting Internal Audit as per IQA Plan
• Responsible for Customer Quality
• Responsible for Supplier Quality
• IATF 16949:2016 & ISO 9001:2016 QMS Documentation & Implementations
• Responsible for submission of 8D for Customer Complaints & Analyze the root cause to take Corrective Action
• Implemented 5S activities in Shop Floor
• Rejection Analysis with help of 7QC Tools
• Process Capability Study to be conducted for critical & safety characteristics

Production In charge - VR Automats - Attibele

(2020-08 - 2022-06)

Handling New Product, Customer Quality and responsible for Regular Customer key conduct, & Assisting Supplier Quality

• Responsible for New Product Development (NPD) parts
• Planning For RM, Tools & Gauge Availability for NPD parts
• Planning Handling For supplier Availability based on process requirement
• Join Inspection doing with Customer for NPD samples & Getting Approval from Customer & Submission of Complete Supporting Documents for NPD Parts
• Submission of PPAP & PSW sign Off for NPD parts
• Follow Up Regular Production & Making Master Production Schedule Based on Customer requirements
• Preparing Machine Downtime, MTBF & MTTR and maintaining Records
• Preparing OEE on Daily and Month wise
• Planning for RM Requirements, Supplier availability for regular Production
• Planning For Daily Production, 3 Days planning & weekly Plan based on Master Production Schedule
• Analyze & Organize machine Capacity for regular & NPD pars Production
• Machine Maintenance to be done Based on Preventive Machine Maintenance Plan & Maintaining Critical spares for Machines
• Responsible for Supplier Quality Assurance
• Review of Customer Complaints - Understanding the nature of customer complaints, Analyze and identify the root cause to take corrective and preventive actions
• Responsible Process capability study, Machine capability study of all Critical & special parameter (SPC)
• Conducting and monitoring Gauge R & R study, as per MSA plan activities
• Error Proofing (Poke Yoke) Implementation
• Conducting Process Audit & Products Audit
• Testing and Validation - To adhere all the appropriate testing and validation procedures as per the customer
• Continual Improvements (KAIZEN) Activities
• 5s Activities
• Calibration - Maintaining the list of equipment's, reviewing the due date of calibration and obtaining calibration certificate for all the measuring & testing equipment on time

QA Engineer - FORGE TECH - Hosur

(2014-01 - 2017-12)

In process Quality, Final Inspection & Supporting Document works

• Conduct the R & R studies for visual, all attribute & variable gauges
• Do the POKA-YOKE to eliminate product defects by preventing, detecting & correcting attention to human as they occur
• Control of all the measuring equipment's, gauges through timely calibration and updated history card
• Maintaining 5S
• Responsible for Product Audit, Layout inspection and continues monitoring of product performance initiating Corrective action for deviation
• Responsible Process capability study of all Critical & special (SPC)
• Exposure in handling of plated components
• Handling of in-house NC components and taking Preventive and Corrective action through 5Y & 8D analysis
• Conduct the SPC technique study for all process using X-BAR & R- CHART & reduce the variations to achieve the CPK & train the juniors
• Aim to zero internal and external rejection ppm through find out the capital nonconformance
• Surface Roughness Tester
• Profile projector
• Height Gauge, Micrometer, vernier, Spl gauges etc.
• UTM Machine
• Hardness Tester

B.E - University College Of Engineering, Thirukkuvalai (2014)

HSC - Government Higher Secondary School, B.Agraharam (2010)

SSLC - Government Higher Secondary School, B.Agraharam (2008)