Arumugam Rsa

I have 26 Years plus Experience in Ultra Modern Textile Spinning Industries in all areas of Maintenance, Quality, Production and Administration with Encouraging manager and analytical problem-solver with talents for team building, leading and motivating, as well as excellent customer relations aptitude and relationship-building skills. Proficient in using independent decision-making skills and sound judgment to positively impact company success. Dedicated to applying training, monitoring and morale-building abilities to enhance employee engagement and boost performance.

General Manager - Karthiya Textiles Private Limited

(2025-10)

General Manager - Tribhuvan Spintex Pvt Ltd. - Rajkot Gujarat

• I am Handling 33120 spindles with LMW Lattice Project LR9 SX + Rieter A/C6 Linconer With 100% Cotton Carded/Combed Process.
• Count Processed (24s to 40s) CH & CCH 24s CH, 30s,32s,34 CCH, 30s,21s KCW with LMW Spinpack Compact with Good Production and Quality.

Manager Quality & Maintenance - PT Kewalram Indonesia Unit-2 - Bandung

(2024-04 - 2025-03)

• Handling of 87860 Ring Spindles for Quality and Maintenance in all aspects.
• Process handling with the count range of 8s to 60s warp and Hosiery Counts (Carded & Combed- Compact & Non-Compact) with Process of 100% Cotton, Polyester, Rayon,Bamboo, Ecovera and its their Blends of CVC, TCM, PC and CP process.
• Improved Maintenance cost and replacement schedule expenditure without affecting Quality.
• Improve Yarn Realisation with minimal waste extraction without affecting Quality Standards.
• Improve machinery running performance with upgrading modifications & conversions.
• Maintain each and every stage wise process quality standards and monitoring the process deviations for Corrective Action & Preventive Action to improving Quality.
• Maintain Maintenace Cost Budget and Expenditure to ensure cost effectiveness.
• Oversaw Daily operations, and maintaining working efficience of machineries and Quality STD.

Assistant General Manager of Operations - Loyal Textiles Ltd -Unit SVTM - Naidupetta- AP

(2022-04 - 2024-03)

• Handling the capacity of 22848 Spindles & 1080 Rotors + 3 TFO count Range of 16s to 44s Warp counts and 12 to 24s OE Counts
• Improving The Yarn Realisations for Carded- 87-88%, for Combed -70-71%, for OE -89-90. 5% by Optimising Process Parameters without affecting Quality STDs.
• Reducing Raw Material cost by maintaining the Proper Bale Management System
• Achieving 40s Conversion UKG below4.0 by reducing unwanted power losses
• Reducing the Maintenance costs by maintaining the Proper Preventive Maintenance Follow up
• Controlled spending on overhead and equipment by devising and executing cost-management procedures.
• Improving the Production Rate with minimum cost by utilising the Std Manpower, Maximum Machine Utilisation and Optimise the Process Parameter.
• Monitored employee productivity and optimized procedures to reduce costs.

Senior Maintenance Manager - Kallam Textiles Pvt Ltd. - Gundur

(2016-05 - 2022-03)

• Handling the capacity of 59280 Ring Spindles and 2912 Rotors of OE Spinning with the count range from 20s to 80s warp counts and 12 to 26s OE counts.
• Created and implemented maintenance program to optimize operational efficiency and reduce downtime.
• Achieving the Good Quality STDs By Adjusting the Machineries Process Setting Parameters without affecting Quality
• Maintaining the Records towards ISO Standards and Procedures.
• Achieving Yarn Realisations in all Processes with optimising the wastes and setting parameters.
• Preparing the Action plan for "Zero Breakdown" with Proper why why analysis.

Assistant General Manager - Maintenance - Shri Govindaraja Textiles Ltd -AP Unit - Pulivendula - AP

(2012-03 - 2016-04)

• Success the New Project of 72K Spindles and 2080 Rotors of OE with ultra morden machineries of world class Trutzschler, Rieter, Zinser, Sussen Compact with Rieter Ring Frames and Linked with Muratec Auto Link Conner of QPro & FPro
• Successful completion with the full Automated Humidification Plants supplied by LUWA India.
• Achieving the full Production Rate of 45K kgs with the All new Man, Machine and Materials with the short period of time.
• Successful Training Given to the All Staff and Operators.
• Handled multiple projects and daily activities to meet deadlines and developed plans to accomplish departmental and maintenance goals.
• Maintained and developed preventive maintenance programs and good working relationship with operations to enforce safety programs and procedures.

Maintenance Manager - KPR Mills Ltd - Sathyamangalam-TN

(2010-09 - 2012-02)

• Successful completion of Project Upgradation from the existing 30K to 52K Spindles with the same shed without construction the new expansion plant.
• Achieving the Quality STDs By Adjusting the Machineries Process Setting Parameters without affecting Quality.
• Maintaining the Maintenance Cost of Budget within the STDs by optimisation of preventive Maintenance Schedules with effectively.
• Maintaining the "Zero Breakdown" Targets with the continuous follow up of all machineries working conditions with preventive Maintenance Schedules.
• Created and implemented maintenance program to optimize operational efficiency and reduce downtime.
• Successfully managed budgets and allocated resources to maximize productivity and profitability.

Quality Incharge - Sambandam Spinning Mills Ltd - SALEM- TN

(2005-04 - 2010-08)

• Process Checking & Monitoring of Quality levels each and every stages from raw material (Fibre) to Finished goods (Yarn - Cone & Reeled hank) and deviation corrective action and preventive action towards Quality improvement
• Handling 52k Spindles Quality control Activity for the processed count range from 40s to 120s Warp & Hosiery counts
• Monitoring and Follow up of ISO Quality documentation and participated in internal and external quality audits. and ORM Reports.
• Updated quality control standards, methods, and procedures to meet compliance requirements.
• Increased customer satisfaction through adherence to quality standards and customer requirements.

Maintenance Supervisor - Perumal Spinning Mills Pvt Ltd. - SALEM- Vallapadi

(1999-06 - 2005-03)

• Coordinated preventative maintenance schedules, verifying equipment safety and function.
• Analyzed and identified equipment failure root causes and initiated correction actions.
• Increased productivity by reducing downtime, budgeting effectively, allocating tasks, and maintaining high standards of safety and work quality.

Diploma - Man Made Fibre & Textile Technology - Thiyagarajar Polytechnic(TPT), Salem (1999-06)