Ashish Kumar
Assistant Manager - Die Casting & Die Maintenance, Mold Maintenance & Tool Room Operation
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About
Aluminum Die casting foundry professional with 11.5 years of experience in LPDC & GDC casting industries, responsible for Casting parts delivery from Melting to Dispatch for Automobile components like Alloy Wheels, piston. Currently working in Steel strips wheels limited Mehsana in Die casting & Die Maintenance department & NPD, Process Engineering.
Experience in GDC and LPDC Casting Die. Working on Mold maintenance Department. Customer audit during NPD approval (PPAP).
New Die
Development.
In Die
Casting & Die Maintenance Planning for Repairing the die according to production plan, minimize the rejection due to die, modified the die with discuss with R&D for control the rejection.
Experience
Assistant Manager - Steel Strips Wheels Ltd. - Mehsana, Gujarat
(2023-08)
Working in Die Casting and Die Maintenance, Toolroom operation and NPD department in Aluminum Foundry.
- Prototype manufacturing and conduct trial
- New Mold preparation for trail and approval & validate as per drawing
- Working knowledge of Salt core die maintenance and preparation as per plan
- ECN feasibility study and implementation
- Interpret Engineering drawing 2D and 3D model for manufacturing
- New development and modification in die to control the rejections as per discussion with R&D team
- Working on SAP for Spare material management
- Co-ordinate with Purchaser and Vendor for tooling Procurement & development
- Responsible for Process optimization on shop floor to improve productivity
- Working on continuous improvement and Poka-Yoke in working area and do small-small improvement as per plan
- Attend APQP meeting for complete the all activities as per date
- Incoming New Mold inspection, visually & 3D scanning report review
- Review the all 2D drawing (Product & Die drawing)
- Ballooning the Product drawing & Layout report prepared for casting product parameter for new die approval
- Prepared PPAP Document related to Die development
- Customer audit preparation of all documents monitoring of Aluminum foundry
- Create New SOP
- Monitoring Mold run as per plan
- Monitoring Mold provide to production as per plan as well as die coating process
- Monitoring Mold Life achievement & History card
- Daily audit sheet of foundry process monitoring
- Conducting meetings with team members for analysis of daily issues and prepare counter measures
- Casting defects identification and root cause analysis, with the defect remedies
- Prepare annual die preventive maintenance plan and execute as per plan
- Proper manpower handling as well as monitoring all shift Incharge output
- Ensure maximum utilization of resources and manpower in working area
- Monitoring mold & machine breakdown & why-why analysis for minimize the loss
- TPM & KAIZEN activity
- Knowledge of GDC, LPDC, CPC, HPDC Casting process
- Conducting training for Safety, TPM and Die casting Process
- Basic VMC programming by UG-NX
- Experience of IATF audit as a core team member
Manufacturing Engineering, Die casting die maintenance department - Shriram Pistons and Ring Ltd. - Pathredi (Bhiwadi), Rajasthan
(2014-07 - 2023-08)
In die maintenance department do the planning with production department for Die preparation. And New die approval and validate as per drawing. Trained the new associate in die maintenance department.
- Die Casting and Die Maintenance planning for Repairing the die according to production plan
- Minimize the rejection due to die
- Modified the die with discuss with R&D for control the rejection
- Maintain the discipline on shop floor for smooth operations
- Shift planning for all die maintenance associated and staff
- Update the die history
- Working on SAP for spare material planning
Education
Diploma - Tool and Die Making - Indo Danish Tool Room (MSME) (2010 - 2014) Jamshedpur, Jharkhand
12th Passed - B.S.E.B (2009) Patna
Matriculation - B.S.E.B (2007) Patna
