Babu Ravi

Results-driven Plant Manager with over 19 years of experience in Plastic Injection Molding, Blow Molding, IBM and ISBM operations. Expertise in production management, quality systems, machine and mold maintenance, TPM, Kaizen, OEE improvement, cost reduction, new project execution, and team leadership. Proven ability to improve productivity, reduce waste, and drive operational excellence.

Manager – Plastic Molding - Kaynes Electronics Manufacturing Pvt. Ltd. - Hyderabad

(2024-06)

• Leading Greenfield Plastic Molding Project from concept to commissioning.
• Managing production, quality, maintenance and process improvement activities.
• Driving productivity, quality and cost improvement initiatives.
• Supporting new product development and mold qualification.

Plant Manager - Horizon Polymer Engineering Pvt. Ltd. - Hyderabad

(2015-09 - 2023-10)

• Managed complete plant operations including Production, Quality, Maintenance and Administration.
• Implemented TPM, Kaizen, OEE and Lean Manufacturing initiatives.
• Managed machine, mold and utility maintenance programs.
• Led new project development and execution.
• Ensured compliance with ISO, EHS and customer requirements.

Production In-Charge - UPI Polymer Pvt. Ltd. - Nellore

(2015-01 - 2015-08)

• Production planning and target achievement.
• Material reconciliation and inventory control.
• Manpower utilization and performance monitoring.
• Customer complaint analysis and new product trials.

Production Supervisor - Cosmplast LLC - Sharjah, UAE

(2008-04 - 2014-09)

• Managed Injection Molding, Blow Molding, IBM and ISBM operations.
• Process setting and optimization.
• Production planning, mold maintenance and documentation.
• Team supervision and target achievement.

Production Engineer - HBL Power Systems Ltd. - Hyderabad

(2004-08 - 2008-01)

• Process setting and troubleshooting.
• Mold loading and unloading.
• Rejection control and productivity improvement.

Post Graduate Diploma - Plastics Processing Technology - CIPET Hyderabad (2004)

Bachelor of Science - B.Sc. - Andhra Loyola College, Nagarjuna University (2002)