Binod Mishra

Highly experienced Steel Melting Shop (SMS), Continuous Casting Machine (CCM), Rolling Mill and Integrated Steel Plant Professional with more than 20+ years of international industrial experience across India, Africa and the Middle East. Specialized in operation, commissioning, production planning, metallurgical control, billet quality improvement, automation systems and process optimization in modern steel plants. Strong technical expertise in Danieli, ABB, Electrotherm, Megatherm and Level-II Automation Systems with hands-on experience in EAF, IF, LRF, Billet CCM, Bloom CCM and Rolling Mill operations.

Proven track record of improving productivity, reducing operational costs, minimizing rejection rates and enhancing plant efficiency through advanced operational control and team leadership. Experienced in handling large-scale manpower, maintenance coordination, safety compliance, energy optimization and international project execution. Capable of managing complete plant operations from commissioning stage to stable commercial production.

General Manager SMS & CCM Operations & Maintenance - Shreesatya Ispat Pvt. Ltd. - India

(2023-09)

• Leading complete Steel Melting Shop (SMS) operations including Induction Furnace, Ladle handling and Billet Continuous Casting Machine.
• Managing production planning and daily operational activities to achieve targeted billet production.
• Supervising 15×3 IF operations and coordinating melting sequences for smooth production flow.
• Monitoring CCM casting parameters including casting speed, superheat, mould level and secondary cooling.
• Controlling billet quality through metallurgical process optimization and operational discipline.
• Coordinating with rolling mill and maintenance departments for uninterrupted plant operation.
• Implementing process improvements to reduce downtime and improve equipment reliability.
• Handling manpower management, shift planning and operator performance monitoring.
• Ensuring compliance with safety procedures, ISO standards and operational guidelines.
• Monitoring power consumption, yield improvement and production cost reduction activities.
• Managing preventive maintenance schedules for SMS and CCM equipment.
• Analyzing production reports and implementing corrective actions for process improvement.
• Coordinating refractory consumption control and ladle performance monitoring.
• Supporting automation systems and operational parameter standardization.
• Leading troubleshooting activities during operational breakdowns and process abnormalities.

General Manager – SMS & CCM - ADA Steel - Angola

(2023-03 - 2023-08)

• Managed complete SMS production activities for 30 MT × 3 Induction Furnace operations.
• Supervised 6/11 Billet CCM operations and monitored continuous casting performance.
• Controlled billet casting process parameters to maintain production stability and quality.
• Coordinated furnace charging, melting practice and tapping operations.
• Implemented production planning strategies to achieve daily and monthly targets.
• Managed operational manpower, supervisors and production teams across shifts.
• Ensured smooth coordination between SMS, CCM and rolling mill departments.
• Reduced operational losses through process monitoring and performance analysis.
• Maintained strict compliance with plant safety standards and HSE regulations.
• Controlled refractory consumption and monitored ladle turnaround efficiency.
• Monitored energy consumption and introduced cost-saving operational practices.
• Coordinated preventive maintenance and emergency breakdown management.
• Improved billet surface quality through optimized casting parameters.
• Prepared production reports, shift reports and management performance analysis.
• Assisted management in process optimization and production enhancement programs.

Head – Steel Melting Shop - Abyssinia Integrated Steel - Ethiopia

(2021-05 - 2023-01)

• Led complete Steel Melting Shop operations for integrated steel production facilities.
• Managed more than 600 manpower across production, maintenance and utility departments.
• Supervised melting, refining and billet casting operations for continuous production.
• Controlled metallurgical parameters and billet quality improvement programs.
• Managed production planning, scheduling and operational target achievement.
• Coordinated with maintenance teams for preventive and shutdown maintenance activities.
• Implemented process optimization programs to reduce rejection and increase productivity.
• Supervised furnace performance, refractory consumption and operational efficiency.
• Controlled CCM operational parameters including mould oscillation and secondary cooling.
• Ensured compliance with international safety standards and plant operational policies.
• Managed operational budgeting and cost optimization activities.
• Conducted manpower training and technical development programs.
• Coordinated commissioning and stabilization activities for plant systems.
• Monitored billet quality, yield performance and customer quality requirements.
• Conducted root cause analysis for operational failures and quality deviations.

Section Head – CCM & SMS - Algerian Qatari Steel - Algeria

(2019-02 - 2021-04)

• Managed complete CCM and SMS operations for modern integrated steel facilities.
• Supervised 150 MT Electric Arc Furnace (EAF), Ladle Refining Furnace (LRF) and multi-radius 5-strand CCM systems.
• Controlled casting operations to maintain billet quality and productivity targets.
• Managed operational coordination between EAF, LRF and CCM production units.
• Implemented metallurgical control practices for improved steel quality.
• Monitored automation systems, Level-II controls and process operational stability.
• Supervised mould maintenance, tundish preparation and casting sequence planning.
• Reduced operational interruptions through preventive maintenance coordination.
• Ensured operational safety and compliance with international HSE standards.
• Monitored energy efficiency and process optimization initiatives.
• Led troubleshooting activities during process instability and equipment failures.
• Controlled billet quality inspection and rejection reduction programs.
• Coordinated production reports, KPI analysis and operational reviews.
• Managed workforce training and technical skill development.
• Assisted senior management in productivity enhancement projects.

Plant Head – SMS & CCM - Meenakshi Smelters - Hyderabad

(2017-01 - 2019-12)

• Led overall operations of SMS, Continuous Casting Machine (CCM), maintenance, safety, quality, and production functions to achieve business targets.
• Improved plant productivity, billet quality, and operational efficiency through process optimization, KPI monitoring, and cost-control initiatives.
• Managed cross-functional teams of operations, maintenance, quality, and utility departments, ensuring safe and reliable plant performance.
• Reduced downtime and improved equipment availability by implementing preventive maintenance, root cause analysis, and continuous improvement programs.
• Ensured compliance with safety, environmental, and quality standards while achieving production, yield, and customer satisfaction objectives.

Erection & Commissioning Manager – Induction Furnace & CCM - Electrotherm (India) Limited - India

(2013-01 - 2017-12)

• Led complete erection, commissioning, and start-up activities of Induction Furnace and Continuous Casting Machine (CCM) projects at multiple steel plants.
• Managed project execution from equipment installation, alignment, and testing through successful hot commissioning and production stabilization.
• Coordinated with civil, mechanical, electrical, hydraulic, and automation teams to ensure timely project completion and smooth plant integration.
• Supervised commissioning of induction furnaces, including refractory dry-out, power system synchronization, cooling water systems, and operational trials.
• Led CCM commissioning activities covering mould, oscillator, secondary cooling, and withdrawal unit, straightening system, and casting parameter optimization.
• Provided technical support during initial production runs, achieving stable casting operations, improved billet quality, and targeted productivity levels.
• Conducted troubleshooting and root-cause analysis during commissioning to minimize start-up delays and improve equipment reliability.
• Trained plant operation and maintenance teams on safe operation, process control, preventive maintenance, and performance optimization of IF and CCM systems.
• Successfully commissioned multiple Induction Furnace and CCM projects from installation to commercial production.
• Reduced project start-up time through effective planning, resource management, and cross-functional coordination.
• Established standard operating practices for furnace melting and continuous casting operations, ensuring safe and stable production.
• Supported customers in achieving design capacity, process stability, yield improvement, and product quality targets after commissioning.

Plant / Commissioning Manager – Induction Furnace & Single Strand CCM - SRI Steel Lanka - Sri Lanka

(2009-05 - 2013-02)

• Led complete erection, commissioning, and start-up of a steel melting shop comprising 10 × 2 MT Induction Furnaces and Single Strand Continuous Casting Machine (CCM).
• Managed end-to-end project execution including equipment installation, alignment, utility integration, refractory preparation, and hot commissioning.
• Successfully achieved commercial production within the planned schedule and stabilized operations to meet production and quality targets.
• Established standard operating procedures (SOPs) for melting, refining, casting, safety, and maintenance activities.
• Optimized furnace melting practices, power consumption, metallic yield, and casting parameters to improve operational efficiency.
• Led production operations of the SMS and CCM, ensuring consistent billet quality, productivity, and equipment reliability.
• Coordinated with mechanical, electrical, hydraulic, and automation teams to resolve commissioning and operational challenges.
• Implemented preventive maintenance systems and troubleshooting practices, resulting in improved equipment availability and reduced downtime.
• Recruited, trained, and developed local operations and maintenance teams for sustainable plant performance.
• Ensured compliance with safety, quality, and environmental standards while maintaining uninterrupted production.

Front Office Manager - Hotel Vivanta - Jamshedpur

(2008-06 - 2009-08)

• Managed complete front office and guest relation operations of the hotel.
• Supervised reception, reservations and customer service activities.
• Coordinated room booking management and occupancy planning.
• Handled customer complaints and ensured high-quality guest satisfaction.
• Managed front office staff scheduling and operational discipline.
• Maintained daily operational reports and guest service records.
• Coordinated with housekeeping and food service departments.
• Monitored billing procedures and customer account management.
• Ensured professional communication and hospitality service standards.
• Assisted management in customer relationship and service improvement programs.
• Managed telephone operations and customer inquiry handling.
• Maintained hotel operational records and reservation documentation.
• Supported event coordination and guest management activities.
• Ensured smooth check-in and check-out procedures.
• Assisted in maintaining hotel reputation through quality customer service.

Graduate Engineer Trainee (Mechanical) - Jindal Steel & Power Limited - India

(2004-09 - 2005-10)

• Undergone structured training in Steel Melting Shop (SMS), Continuous Casting Machine (CCM), rolling mill operations, and maintenance systems.
• Assisted senior engineers in preventive maintenance, equipment inspection, troubleshooting, and production support activities.
• Gained hands-on exposure to mechanical, hydraulic, lubrication, and utility systems used in integrated steel plant operations.
• Developed strong fundamentals in steel manufacturing processes, safety practices, equipment reliability, and plant operation management.
• Completed intensive technical training in steel plant operations and maintenance with exposure to SMS, CCM, utilities, and rolling mill processes.
• Supported maintenance and production teams in equipment performance monitoring, shutdown activities, and process improvement initiatives.
• Acquired practical knowledge of mechanical systems, root cause analysis, preventive maintenance, and safety management.
• Built a strong foundation in steel manufacturing operations that supported progression into leadership roles in SMS and CCM projects worldwide.

Diploma - Hotel Management - Bharat Technical Institute, Jharkhand (2006-01 - 2008-12)

Bachelor of Engineering - Mechanical