Asst. Manager for Processing unit (SOLAR GLASS) at M/S GOLD PLUS FLOAT GLASS PRIVATE LIMITED (2023-08 – Present)
It is a reputed manufacture of process glass like; solar tempering glass, solar float glass, coating annealing glass, frosted annealing glass etc.
- Successfully led the installation, commissioning, and operational startup of a Solar Glass Processing Plant with a total production area of approximately 11,000 m², consisting of 4 high-capacity processing lines with a combined output of around 300 tons per day.
- Played a key role in establishing production systems, operational procedures, and workforce structure during the plant startup phase to ensure smooth production operations.
- Responsible for end-to-end production planning, daily productivity monitoring, and performance management to achieve plant production targets and operational efficiency.
- Implemented Lean Manufacturing and Kaizen initiatives, achieving a 2–3% continuous productivity improvement in newly installed processing lines through process optimization and operational improvements.
- Conduct regular production performance review meetings, analyzing production output, machine downtime, and operational bottlenecks to ensure maximum line efficiency.
- Developed and executed Preventive Maintenance (PM) schedules in coordination with the maintenance team, significantly reducing unplanned breakdowns and improving machine availability.
- Managed daily manpower planning and workforce deployment across multiple production lines to ensure optimal productivity and cost-effective operations.
- Maintained close monitoring of critical spare parts inventory, coordinated with procurement teams, and ensured timely availability of spare parts to avoid production stoppages.
- Prepared and presented daily and weekly production performance reports to senior management, including production achievements, breakdown analysis, improvement initiatives, and operational KPIs.
- Coordinated with international equipment vendors and technical suppliers to resolve equipment issues, clarify technical requirements, and support plant maintenance activities.
- Led cross-functional coordination with quality, maintenance, and production departments to resolve operational challenges and consistently achieve production targets.
- Drove continuous improvement programs, shop-floor discipline, and 5S workplace management practices to improve operational efficiency, safety, and plant productivity.
Asst. Manager for Production at M/S KAENAT GLASS INDUSTRIES (2022-05 – 2023-07)
It is a reputed manufacture of process glass like; Architecture glasses, Interior glasses, Frosted glasses, Fabric glasses, DGU glasses & Laminated glasses etc.
- Supporting and assisting in overall factory operations, including shop-floor activities, administrative coordination, and monitoring of machine performance, productivity, and production output.
- Actively contribute to operational decision-making and continuous improvement initiatives, providing technical guidance and improvement suggestions to team leaders and production staff to enhance efficiency, skill development, and overall organizational growth.
- Monitor and analyze productivity vs. production performance, ensuring effective utilization of machinery, manpower, and plant resources.
- Prepare and execute daily production planning, manpower planning, and utilities coordination to ensure smooth and uninterrupted manufacturing operations.
- Ensure strict implementation and monitoring of 5S workplace management, safety standards, and Kaizen activities to improve operational discipline and productivity.
- Coordinate with customers and internal teams to address technical queries, provide solutions, and maintain strong customer service support.
- Monitor daily productivity and production performance in coordination with department leaders to achieve plant production targets.
- Identify areas of low efficiency or high operational cost and provide improvement recommendations to optimize processes and reduce operational expenses.
- Conduct daily team meetings and performance discussions focused on achieving key operational KPIs and improving plant turnover and operational results.
- Lead and participate in monthly internal audits to review shop-floor practices, ensure compliance with operational standards, and identify improvement opportunities.
- Support glass processing projects and technical discussions, providing technical suggestions and guidance to customers based on production feasibility and product performance.
- Continuously focus on technical learning, process research, and operational development, contributing innovative ideas to improve production efficiency and maintain competitiveness in a highly dynamic market environment.
- Proactively work towards enhancing production performance, operational efficiency, and process optimization in alignment with organizational goals and market demands.
Production In-charge at M/S TPRS ENTERPRISES PRIVATE LIMITED (2018-06 – 2022-05)
It is a reputed manufacture of process glass like; Flat & Bend glasses of Automotive & Architecture glass, Interior glass, Ceramic glass, Digital ceramic glasses, Stove glasses, Frosted glasses, Laminated glass etc.
- Responsible for overall furnace operations and coordination with the maintenance team to ensure smooth process flow and consistent production performance.
- Monitor daily production activities with the operations team to achieve planned production targets and maintain operational efficiency.
- Prepare and implement production scheduling and process planning to ensure timely completion of production orders.
- Ensure that final product quality meets customer specifications and quality standards by closely coordinating with the quality control team.
- Conduct weekly training sessions for production team members on Safety practices, 5S workplace management, Kaizen implementation, and technical skill development to improve work efficiency and operational discipline.
- Review and update the skill matrix of team members to evaluate training effectiveness and identify further development needs.
- Perform daily machine performance audits in coordination with the maintenance department to ensure proper machine functioning and minimize breakdowns.
- Conduct daily KPI review meetings with the team to monitor production progress and ensure proper execution of the production plan.
- Work closely with the quality team to reduce product rejection rates by identifying root causes and implementing process improvements.
