Dhananjay Kumar Singh
Production & Foundry Operations Leader
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About
Senior production and foundry operations professional with 29 years of experience across production planning, manufacturing, dispatch, cost control, fettling and finishing, and heat-treatment operations. Experienced in managing alloy and steel casting processes, production scheduling, furnace operations, manpower deployment, process monitoring, internal audits, ERP/IFS systems and cross-functional coordination. Currently responsible for production operations at Standard Alloy India Pvt.
Ltd., with prior leadership experience at Bhilai Engineering Corporation and Jaypee Hi-Tech Casting Centre.
Experience
Production Manager - STANDARD ALLOY INDIA PVT. LTD.
(2023-09)
Lead production activities across heat treatment, fettling and machining operations in an alloys manufacturing facility.
- Plan and schedule production and heat-treatment loads in line with production requirements, available capacity and process needs.
- Supervise shop-floor teams, control manpower deployment and drive disciplined execution of production plans.
- Monitor process performance, quality requirements, safety compliance and production KPIs, with timely reporting and corrective action.
- Coordinate with quality, maintenance, planning, dispatch and other functions to maintain seamless workflow and delivery continuity.
- Identify process constraints and opportunities for operational improvement to enhance efficiency, throughput and product quality.
Deputy Manager, Project Division - BHILAI ENGINEERING CORPORATION
(2015-01 - 2023-08)
Managed production-related activities with responsibility for planning, execution, coordination and shop-floor control.
- Supervised manpower utilization and production execution while coordinating operational requirements across functions.
- Used ERP (IFS) systems for production entries, monitoring and system-based production reporting.
- Applied experience in welding technology and manufacturing processes; received training at Sunny Weld Tech.
In-charge, Fettling & Heat Treatment - JAYPEE HI-TECH CASTING CENTRE
(2012-03 - 2015-01)
Managed fettling and heat-treatment department activities, including production coordination and process monitoring.
- Worked as Internal Auditor and supported internal audit activities in an IMS-certified organization.
- Handled operations associated with heavy engineering and casting products for domestic and international customers, including products associated with Amincem, Sandvik and A. Stucki Company.
Senior Executive - BHILAI ENGINEERING CORPORATION LTD.
(1996-01 - 2012-03)
Handled production, planning, dispatch and cost-control responsibilities within an engineering and foundry manufacturing environment.
- Worked with welding technology and production processes and supported execution and monitoring of manufacturing activities.
- Worked with ERP (IFS) systems for production entries and operational monitoring.
- Worked within an organization certified to ISO 9001:2008 and AAR-M-1003 standards.
Education
B.Sc. - Chemistry Hons. - Ranchi University
