Harshal Devare
Accomplished Assistant Manager with 10 years in Automobile Engineering, specializing in BIW fixtures, press parts development, CMM quality, new product development, and tool room operations at Piaggio Vehicles Pvt. Ltd.
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About
Results-driven manufacturing and tool room professional with 10+ years of experience in press parts development, and production optimization in the automotive sector. Proven track record of leading teams, implementing process improvements, and enhancing product quality. Seeking a challenging role in a progressive organization where I can leverage my technical expertise, leadership skills, and problem-solving abilities to drive operational excellence and contribute to organizational growth.
Experience
Assistant Manager at Piaggio Vehicles Pvt. Ltd. (2025-09 – Present)
- Manage 3-wheeler chassis and body manufacturing, addressing production and quality-related issues through effective problem-solving.
- Drive BIW chassis and body productivity and quality improvements (PIST), including analysis and implementation of corrective measures.
- Coordinate with cross-functional teams for ECN implementation, including corrections and modifications of BIW dies, fixtures, jigs, and gauges.
- Conduct parts inspection using 2D drawings and 3D models through CMM probing and scanning to ensure dimensional accuracy and quality compliance.
- Perform BIW fixture validation using CMM, ensuring alignment, precision, and adherence to Geometric Dimensional Integrity (GDI) standards.
- Led BIW fixture Output dimensional analysis, and trials to ensure product quality, process capability, and manufacturing readiness.
- Oversee manufacturing planning for new press tools, jigs, gauges, and fixtures in the in-house tool room.
- Supervise press parts development and tooling fitment processes, optimizing workflow, efficiency, and product quality.
- Mentor and guide team members in technical operations, m best practices, and process improvement initiatives.
Engineer at Piaggio Vehicles Pvt. Ltd. (2023-03 – 2025-09)
Working in the Manufacturing & Technologies Department.
- Manage 3-wheeler chassis and body manufacturing, addressing production and quality-related issues through effective problem-solving.
- Drive BIW chassis and body productivity and quality improvements (PIST), including analysis and implementation of corrective measures.
- Coordinate with cross-functional teams for ECN implementation, including corrections and modifications of BIW dies, fixtures, jigs, and gauges.
- Conduct parts inspection using 2D drawings and 3D models through CMM probing and scanning to ensure dimensional accuracy and quality compliance.
- Perform BIW fixture validation using CMM, ensuring alignment, precision, and adherence to Geometric Dimensional Integrity (GDI) standards.
- Led BIW fixture Output dimensional analysis, and trials to ensure product quality, process capability, and manufacturing readiness.
- Oversee manufacturing planning for new press tools, jigs, gauges, and fixtures in the in-house tool room.
- Supervise press parts development and tooling fitment processes, optimizing workflow, efficiency, and product quality.
- Mentor and guide team members in technical operations, m best practices, and process improvement initiatives.
Sr. Engineer at Rucha Engineering Pvt Ltd (2021-01 – 2023-03)
Worked in Development Department.
- Successfully completed customer projects for Tata Motors and Bajaj, ensuring adherence to quality and delivery timelines.
- Reviewed and analyzed new engineering drawings to assess manufacturing and quality feasibility.
- Developed work plans for manufacturing to achieve customer timelines and project milestones.
- Prepared cost budgets and obtained customer approvals for project expenses.
- Created and maintained critical documentation, including PPAP, PFMEA, PFD, Control Plans, and APQP.
- Developed new press part tooling, BIW fixtures, and quality checking gauges based on feasibility studies.
- Managed Die Approval Process (DAP), die try-outs, tool buy-offs, and installation of dies, gauges, and fixtures.
Engineer at Nahar's Engineering Ind Pvt Ltd (Laxmi Group) (2018-12 – 2021-01)
Worked in Development Department.
- Successfully completed customer projects for Honda, TVS, and Bajaj, ensuring quality and timeline compliance.
- Developed prototype samples for new parts and assemblies.
- Managed Die Approval Process (DAP) and buy-off of press part dies, checking gauges, and BIW fixtures.
- Conducted trial runs of press tools, gauges, and fixtures to verify functionality and accuracy.
- Submitted samples for QA approval and ensured compliance with customer requirements.
- Coordinated project handover to the plant production department, ensuring smooth transition and operational readiness.
Engineer at Metalman Auto Pvt LTD (2016-03 – 2018-11)
Worked in Development Department.
- Manufactured dies for sheet metal components, including operations such as blanking, piercing, forming, drawing, trimming, wiping, notching, cam piercing, and cam trimming.
- Manufactured component checking gauges to ensure dimensional accuracy.
- Developed and maintained jigs and fixtures for production processes.
- Manufactured Special Purpose Machines (SPM) for specific production needs.
- Performed process planning and managed all tool room activities to support manufacturing operations.
- Skilled in operating conventional machines: DRO, surface grinding, cylindrical grinding, lathe, and milling machines.
- Experienced in operating VMC, CNC, and wire-cut machines for precision manufacturing.
Education
Bachelor of Engineering in Mechanical – Dr. Babasaheb Ambedkar Marathwada University
Post Diploma in Tool & Die Manufacturing – Indo German Tool Room (2015-16 – 2015-16)
Diploma in Automobile Engineering – S.S.V.P.S. College (2014-15 – 2014-15)
10th – P.K.Shinde M.V.School (2010-11 – 2010-11)
