Hemant Kumar
Lead Reliability Engineer at Cyient
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About
Lead Reliability Engineer at Cyient, supporting Fleet Technical Management with expertise in Fleet Management Planning (FMT) and GTF Accessories programs. Leading data-driven planning and reliability initiatives, including engine removal forecasting, shop visit alignment, accessory tracking, and technical case assessments to drive effective resolution and cost optimization. Proven track record in improving fleet performance through root cause analysis, reliability engineering, and process optimization while collaborating with OEMs, MROs, and global airline stakeholders.
Experience
Lead Reliability Engineer - Cyient Ltd - Hyderabad, India
(2025-09)
FMP and GTF Accessories programs management
- Managed end-to-end FMT planning by aligning engine removals, shop visits, and spare allocation using inputs from E.-Data, airline forecasts, MRO network, and DOME reports.
- Ensured data accuracy by performing regular updates on TAT, induction plans, overdues, and work scope, while driving alignment across FMT, E-Data, and DOME systems.
- Delivered weekly/monthly insights and gap analysis to Fleet Managers, improving planning visibility, tool accuracy, and decision-making.
- Managed GTF Accessories cases end-to-end by maintaining a detailed Excel tracker covering damage analysis, removal reasons, substantiation, and stakeholder inputs to ensure accurate case evaluation and resolution.
- Performed technical assessments and root cause analysis to determine cost ownership across OEM, Collins Aerospace, MROs, and operators, approving repair quotes or redirecting cases with strong technical justification.
- Delivered KPI reports and actively tracked open disputes, invoices, and part approvals, collaborating with global stakeholders to reduce backlog and improve turnaround time
- Performed detailed physical inspections and verification of aircraft to support asset management activities
Technical Consultant - Acumen Aviation - Bangalore, India
(2024-10 - 2025-09)
Portfolio management and aircraft asset management support
- Support client for portfolio management.
- Performed detailed physical inspections and verification of aircraft to support asset management activities
- Conducted comprehensive evaluations of airframe, engines, avionics, and other critical systems to determine compliance with operational and regulatory standards.
- Played a key role in asset valuation by providing detailed reports on aircraft condition and maintenance status
- Monitor the progress of projects allocated and suggest changes where necessary, to address technical concerns.
- Conducted comprehensive document reviews to ensure compliance with OCCM (On-Condition Maintenance), Hard Time, Airworthiness Directives (AD), and Service Bulletins (SB) requirements.
- Assist in preparing monthly /quarterly / half yearly and annual reports as agreed with the clients
Aircraft Sr. Technician – B1 - Indigo Airlines - Lucknow, India
(2018-10 - 2021-10)
Aircraft maintenance and inspection operations
- Performed hands-on inspections and analysis on airframe and gas turbine engines using Amos/Air-Nav, resulting in improved engine performance and reliability
- Completed scheduled and unscheduled line and base maintenance tasks, including layover, routine checks, and wheel and brake maintenance, ensuring aircraft readiness and safety.
- Review of AD/SB and compliance.
- Engine & APU replacement, Borescope Inspection etc.
- Handling AOG situations & Co-ordination with OEM regarding system/Component related issues.
- Troubleshooting& Rectification on Airframe & gas turbine Systems
- Aircraft Maintenance manual interpretation (AMM), IPC, TSM, TEM, CMM & ATA Chapter 100 Specification.
Aircraft Technician – B1 - Civil Aviation Department Gov. OF U. P - Lucknow Airport, India
(2014-08 - 2018-10)
Aircraft maintenance and engineering support
- Conducted scheduled and unscheduled maintenance on assigned aircraft.
- Implemented effective troubleshooting methodologies, utilizing advanced tools and techniques to identify root causes and develop appropriate solutions, which reduced aircraft downtime and improved operational efficiency
- Collaborated with other departments, including Stores and Planning, to streamline maintenance processes and ensure timely availability of parts and resources
- Assisted in the preparation and amendment of Aircraft Maintenance Programs (AMP), Inspection Schedules, and Minimum Equipment Lists (MEL), ensuring compliance with regulatory standards
- Participated in the audit of engineering functions and facilities as per the approved Audit Plan, contributing to the identification of areas for improvement and compliance assurance
Aircraft B1 Technician - Amber Aviation India Pvt. LTD - Pantnagar U.K, India
(2010-06 - 2012-08)
Aircraft maintenance on Cessna 172S/R & Piper Seneca III
- Maintenance Experience on Following Aircraft Cessna 172S/R & Piper Seneca III
Education
B-Tech - Aeronautics - Singhania UNIVERSITY, Rajasthan (2023-01 - 2023-12)
Bachelors - Science (AIRCRAFT MAINT ENGINEERING) - Singhania UNIVERSITY, Rajasthan (2022-01 - 2022-12)
AIRCRAFT MAINT ENGINEERING, Mechanical - Azad Institute of Aeronautics & Engineering, Lucknow, U.P (2007-01 - 2009-12)

