Jagadeesh Meruva

Results-driven Mechanical engineering professional with comprehensive experience in Plant Maintenance, Engineering Projects and Utility Operations within leading organizations and expertise in continuous maintenance planning and improvement, project planning and execution, Preparation and review of Techno commercial reports, Maintain Safety, cGMP & GEP Standards, equipment reliability, utility management and cost optimization, CAPEX and OPEX Budgeting, ABC inventory management and improving operational excellence.

Deputy Manager (Maintenance & Projects) - Granules India Limited - Unit- 4

(2024-06)

• Lead of plant maintenance, utility operations, and engineering projects.
• Plan and act preventive maintenance to minimize equipment breakdowns and production downtime.
• Implemented continuous improvement initiatives to enhance equipment reliability, operational efficiency and cost optimization.
• Prepared and reviewed engineering documents such as technical specifications, change controls, drawings, project reports.
• Executed facility upgrades, capacity expansions, and process improvement projects, including planning, vendor coordination, installation, and commissioning.
• Prepared monthly engineering performance reports covering activity tracking, OPEX/CAPEX consumption.
• Pro-actively checking of equipment’s of new products mapped equipment’s and user requirements.
• Managed spare parts inventory and ensured availability of critical spares for uninterrupted plant operations.
• Analysed equipment breakdowns and implemented corrective actions to improve reliability and reduce downtime.
• Ensured compliance with safety, GMP and good engineering standards during maintenance and project activities.

Senior Team Member (Engineering & Operational Excellence) - Dr. Reddy’s Laboratories - CTO- 6

(2023-05 - 2024-04)

• Responsible for maintenance and operational excellence across 05 production blocks and 06 cleanrooms.
• In part of operational excellence conducted Root Cause Analysis using the 5-Why method to find equipment failures and recurring issues.
• Develop and implement effective corrective and preventive actions based on RCA outcomes, improving long-term equipment reliability and repeat failure reduction.
• Plan and execute scheduled preventive maintenance activities and support periodic equipment qualification and re-qualification.
• Lead and coordinate engineering change controls related to CAPA, Production and safety enhancements, and regulatory compliance, ensuring proper documentation.

Senior Executive (Engineering & Projects) - Aurobindo Pharma Ltd - Unit- 14

(2019-03 - 2023-05)

• Oversaw mechanical maintenance for three high-volume API production modules with a combined reactor capacity of 680 KL, ensuring high equipment reliability, availability, and safe operations.
• Played a key role in the mechanical execution of a ₹180 Crore green filed expansion project.
• Commissioning, and final handover, covering intermediate facilities and cleanroom areas.
• Led process and product enhancement initiatives in collaboration with the Technical Services (TSD) team, focusing on throughput improvement, operational safety, system reliability, and scalability.
• Accountable for revenue and CAPEX billing activities, including measurement verification, bill certification, and compliance with contractual and commercial terms.

Engineer (Utilities & operations) - Mylan Laboratories - Unit- 9

(2016-11 - 2019-03)

• Managed operation and maintenance of utility systems, including chillers (+5°C, –20°C, and –30°C), nitrogen generation plants (400 Nm³/hr), compressed air systems (1000 CFM), and cooling towers.
• Monitored utility logbook and power consumption, and equipment efficiency, enabling early identification of abnormalities and preventive action.
• Executed preventive maintenance schedules, equipment-specific checklists, and Standard Operating Procedures strictly by OEM recommendations.
• Optimized chiller and cooling tower operating parameters, including temperature setpoints and ΔT control, to reduce overall kW/TR and improve energy efficiency.
• Implemented VFD-based control strategies for pumps and compressors to minimize partial-load inefficiencies.
• Prepared monthly utility energy consumption reports, including cost break-up and allocation, supporting energy monitoring, cost control, and management review.

Engineer (Plant Maintenance) - Divis Laboratories - Unit- 2

(2015-01 - 2016-10)

• Performed routine and process equipment maintenance to ensure continuous production.
• Coordinated daily work order receipt and closure in collaboration with user departments.
• Supported senior team members in handling major breakdowns and modification projects.
• Engaged in continuous learning and skill development through daily interactions with senior colleagues.
• Maintained audit readiness of production blocks by ensuring compliance with relevant standards.

MBA - Operations Management - JNTU-GV (2026)

Bachelor of Engineering - Mechanical - Andhra University (2014)

Diploma - Mechanical - SBTET- Andhra Pradesh (2010)

Intermediate - Automobile Technology - SBIT- Andhra Pradesh (2008)

Secondary School - Board of Secondary Education- Andhra Pradesh (2006)