Sr. Engineer Production Incharge (Moulding and core shop) - Jindal Saw Ltd - Tembhurni Solapur M.H.
(2021-10)
As a Sr. Production Engineer responsible for the planning and execution of production processes also monitor quality standards, costing and provide administrative support.
- Responsible for Material & waste management on SAP, also regular production planning & its execution.
- Assisting the Production Manager with administrative tasks like production schedules and timesheets.
- Appointing labor and purchasing stock toward the smooth running of the production process.
- Preparing cost estimates for materials, equipment, and hiring laborers.
- Overseeing quality control throughout the production process, Continuous Improvements & KAIZEN.
- Ensuring that production is completed before deadlines.
- Updating the Production Manager on the status of projects & responsible for audits & Management Reviews.
- Liaising and coordinating production with other departments.
- Defect analysis, CAPA & R&D related works
- Responsible for Work instructions, HIRA, Risk Assessment & Aspect impact document.
- Prepare Quality regarding documents & responsible for IMS audits
- Knowledge on green sand parameters being used for ARPA900, DISA HPML Line operation.
- Technical know-how on casting defect, related cause and corrective action required.
- Knowledge on DISA line and Cold box core shop operation.
Senior Engineer Production (Core Shop) - Ashok Iron Works Units-3 - Belgaum K.A.
(2020-12 - 2021-10)
- Process control including rejection & operating parameters of SG Iron or Ductile Iron.
- Mould condition monitoring, Ladle checking, raw material & metal handling, SG iron inoculation treatment.
- Effective Manpower handling, Planning & execution of the Shop-floor operations, looking after troubleshooting, analyzing, brainstorming & solutions.
Production Shift Incharge Coreshop - Shivalik Auto Engineering pvt ltd - Bhilai C.G.
(2019-02 - 2020-12)
- Overall shift handling with production and quality.
- Control on material consumption and Making PR.
- Production entries ERP.
- Follow up of NPD item and trail plans.
- KAIZEN activities and TPM for process improvements.
- Production planning and control according to customer requirements.
- Documentation of coreshop(ISO,IATF,MRM)
- Reducing downtime and making good Production
- Good knowledge of casting defects and take corrective action.
- Daily inspection of Pattern and core box inspection.
- Conducts daily morning rejection meeting with teammates and booting them to control rejection.
Foundry Engineer (Moulding & Coreshop) - Taural India Pvt LTD - chakan pune
(2017-12 - 2019-02)
- Process inspection and supervision.
- Manpower handling and allocation.
- Basic knowledge of ERP.
- Production Planning and Control.
- KAIZEN activities and TPM for process improvements.
- NPD documentation and follow up
- Production planning and control according to customer requirements.
- Documentation of coreshop and moulding Dept.
- Knowledge of sand testing
- Knowledge of continuous sand mixer with 3 part process
- Worked in No bake sand system in Moulding and Core making.
- Good knowledge of casting defects and take corrective action.
- Conduct daily morning rejection meeting.
- Knowledge of pattern modification and correction and modification
Production Engineer (Quality Coreshop Dept) - Shriniwas Engineering Auto Components - Talegaon pune
(2014-03 - 2017-12)
- Implementation on 5-S system.
- Implementation on TS system and documentation.
- Daily Inspection and controlling the rejection percentage below 5%.
- Inspection of patterns, cold box, molds, cores & assemblies, core setting fixture.
- Identification of different trials & follow up.
- Reducing the wastage of sand in core shop.
- Hourly inspection of modules and core boxes.
- Hourly monitoring of core production and inspection of cores with gauges or visually.
- Optimizing man and machine utilization to achieve preset production targets.
- Minimizing performance bottlenecks for high productivity with maximization of men material and machine.
- Implementing KAIZENS
Trainee technician (core shop and GDC Dept) - Jay hind industries PVT ltd - Urse, Talegaon, Pune
(2013-06 - 2014-03)
- To run core shooter machine allotted by production engineer.
- To achieve production target as per require standard. (optimum utilization of machine)
- Hourly monitor machine process and filling check list.
- Inspection of work piece after each and every cycle.
- Maintain 5-S at work place.
- Corebox mounting and dismounting.
