Jk Ja

9 Years of experience in the field of designing for automotive components. Complete involving in TFC (Technical Feasibility Committee) for new projects. Hands on experience in NEW PRODUCT DEVELOPMENT, ECN and ECR projects.

Hands on experience in manufacturing process and cost-effective design. Good exposure in Remastering and Reverse Engineering for various automotive components. Hands on experience in designing complex aluminium parts for the Die casting and forging process.

Good exposure in developing, creating manufacturing drawing for die casting and forging process. Expertise in Wrench Enterprise for data management. Good knowledge in GD&T, BOM creation, DFM and DFA analysis for design modification and development.

Analyze client input style by performing draft analysis for any tooling and grinding problem, inspect geometry and provide feedback to customer. Creating close volume by style i.e. A-surface (section wise if required) and dividing line as per design guidelines while maintaining proper spacing and flush as per customer requirement.

Making B-side features like locators, welding boss, snap fit ribs. To show tooling direction, parting line, draft analysis, undercuts and use of sliders and lifters.

Asst. Manager at KEMS LTD. (2025-03 – Present)

Projects: Aluminium parts of lever mounting & bracket, rocket liner, chair base and chair arm. Drive shaft, gear axle shaft, axle blank, crank shaft, gears and other development parts. Clients: SAF HOLLAND, YAMAHA, KYB MOTOR SUSPENSION, L&T etc. Activities: NEW PRODUCT DEVELOPMENT AND CR.

• Working as a TFC (Technical Feasibility Committee) Co-Ordinator for all new projects.
• Aggressive in coordinating and leading in new product development and changes by client.
• Proactively volunteered to undertake multiple deliveries to meet the deadlines.
• Proficient in creating new manufacturing design by using different approach like Remastering, Reverse engineering and 2D drawing.
• Proficient in creating pre-form die casting and forging die; press tooling's for different forging components.
• Proficient in resolving the laps, folds and material flow restriction in dies by observing simulation in Q-form and resolving the same by modifying the pre-form models and dies.
• Quality checking of each process models and dies and release the dies for Manufacturing.
• Reviewing and resolving the problems in production due to man and machine errors.
• Strategic planning and implementing the various design aspects in die casting as well as machining process.
• Experience in Witnessing and involving machining process activities. machining during product development of each part with strategic planning.

Sr. Engineer at SANSERA ENGINEERING LTD. (2020-01 – 2025-03)

Projects: Aluminium parts of pedal break, brake lever, upper clamp, lower & bracket, rear shift lever, foot breake holder, fork clamp, footrest disc, handle bar. Connecting rod. Crankshaft, rocker arm and gear shifter fork and forgings components and other development parts.

Clients: TVS, BAJAJ, RE, BMW, FIAT, TESLA, FERRARI, GM, MAN TRUCK, DAIMLER, JCB, MARUTI, HMSI, HCIL, YAMAHA, MOTOMINERALLI, DUCATI, POLARIS, JAGUAR, AGUSTA, VOLKSWAGEN, FORCE, FESTO etc.

Activities: NEW PRODUCT DEVELOPMENT AND CR

• 5 years of experience as Design engineer in Unigraphics NX for Manufacturing Automotive Power train, External body parts and EV parts in process.
• Working as a TFC (Technical Feasibility Committee)Co-Ordinator for all new projects.
• Aggressive in coordinating and leading in new product development and changes by client.
• Proactively volunteered to undertake multiple deliveries to meet the deadlines.
• Forecasting and review existing client design alters, internal up gradations and work for best outcome with reducing process cost, material and time.
• Proficient in creating new manufacturing design by using different approach like Remastering, Reverse engineering and 2D drawing.
• Proficient in creating dies and press tooling's for different components.
• Proficient in resolving the laps, folds and material flow restriction in cavity by observing simulation in Q-form and resolving the same by modifying the cavity models.
• Quality checking of each process models and dies and release the dies for Manufacturing.
• Reviewing and resolving the problems in plants due to man and machine errors.
• Make note of lesson learnt and implement in upcoming similar projects.
• Strategic planning and implementing the various design aspects in die casting as well as machining process.

Senior Engineer at Quest Global Engineering Services (P) LTD. (2023-05 – 2023-10)

• Remastering and Reverse Engineering for various parts of plant ECN/CR components.
• Creating new product design through drafting for manufacturing process.
• Preparation and checking 2D &3D drawing of child parts and assembly of the product as per the ECN.
• Stress calculation and analysis with stress analysis report.
• Developed and implemented plans for plant operation and maintenance and repairs.

Design Engineer at PRECISION COMPAID MOULDING (P) LTD (2017 – 2020)

• 4years of experience as Design engineer in Unigraphics NX for Manufacturing Automotive External body, electrical parts and EV parts in moulding process.
• Design and Validation of components from concepts through detailed drawing.
• Design and Validation of mould tooling cavity and fixtures.
• Prepare bill of material and process plan chart.
• Interacting with other teams and assisting them with their projects.
• Responsible for Mold tool manufacturing and using conventional machines.
• Conversant with Assembly of Mold tool which are used to manufacture plastic components.
• Projects handled: Automotive parts of TVS, HARITA, SUSPA, SACL, SUPRAJIT
• Electrical components of BOSCH, INEL.

Bachelor of Engineering in Industrial Engineering – Indian Institution of Industrial Engineering, Mumbai (2024)

Diploma in Tool and Die – Govt. Tool room & Training Centre, Hosapete (2017 – 2017)

SSLC – Govt High School, M, Suguru (2012 – 2012)