K. Srinivasu.

Highly experienced Electrical & Instrumentation professional with 27+ years of experience in cement, Chemical, Beverages and power-plant environments. Expertise across Utilities, electrical projects, maintenance, Sub Stations, D.G. Generators, HT/LT systems, HT motor protection, switchgears, Transformers, power distribution, UPS Systems, Field Instruments, instrumentation, HMI/PLC/SCADA/DCS, plant automation, CGMP, Audits, preventive maintenance, troubleshooting, shutdown planning, commissioning, Energy Optimization, statutory compliance, Safety, Documentation, Procurement, Budget Management, Spares Development, Vendors Management, AMCs and Renewals, P& L and team leadership.

Experienced in supporting reliable plant operation, minimizing breakdowns and improving equipment availability.

Asst. General Manager (Elect. & Inst.) – Green Field - Petra Silicon Private Limited (Amodha Group)

(2025-01)

• Head the Electrical & Instrumentation function with responsibility for Project and safe, reliable and efficient Existing plant operation.
• Overall responsibility of the Project (Green/Brown Field) Concept to Commissioning, EPC of Transmission Lines, Electrical Systems, Substation Automation, Maintenance and Reliability, Vendor and Contractor Management, CGMP, Safety and Compliance, Quality, Documentation, Budget and R&M, Spares Development, Strong Leader ship and Decision Making for minimizing down time and Project completed in time line.
• Design, Review, Ensure Electrical and Structural Drawings, BOQ, Equipment Selection and Erection &Commissioning, Equipment Operation and Maintenance of Transmission Lines, 132/11 KV, 33/O.433 KV, 11/ 0.433 KV, Substation switchyard equipment’s and its Controls.
• Design and Execute HT and LT Power Distribution Systems.
• Erection and Commissioning, Maintenance and Troubleshooting of all types of electrical equipment like Transformers, Generators, HT and LT Motors, DC Motors, H.T. and LT Breakers, HV and LV Panels, PCC, IMCC, MCC, APFC Panels, VFD Drives, DC Drives, Soft Starters, Control Panels, Synchronizing panels, Control Wirings, Protection & Metering, EOT Cranes, Stacker and Reclaimer, UPS systems, Servo Voltage Stabilizers, Isolation Transformers, Plant Lighting and Earthing’s.
• Managing Operation and Maintenance of all production lines Hot Fill, CSD, PET and Waterlines and related Utilities. Like fully automated equipped with, Blow Molders, Bottle Fillers, Labelling Machines, shrink wrappers, Palletizers, ROBO, CIP Panels, Pasteurizer, Para mix, Ozonator, Bottle washers, Palletizers, Coding machines, Caser and uncaser and Warmer equipment’s achieving High production target.
• Operation and Maintenance of R.O Plants, ETP Plants and STP Plants.
• Responsible for Maintaining of All Govt licenses and renewals.
• Strong Knowledge and Hands on experience in Utilities Management like Boilers, Turbines, Air Compressors, HVAC, Chillers, Cooling towers, Firefighting, EMS and BMS Systems.
• Maintained process instrumentation including pressure, temperature, flow, level, vibration, speed and control devices.
• Responsible for Selection and Commissioning of Field Instruments such as RTD, Thermocouples, Level and Temperature Transmitters, Pressure Transmitters, Sensors, Encoders and controller, Thermostats Flow Meters, PID Controllers Servo motors and Drives.
• Involved and Understanding Process, Preparing P&I Diagrams, Instruments Hook Up Diagram, Loop Diagram, Layout Diagram, Block Diagram, work Planning, Cable Scheduling, I/O List, PLC Programming, testing and Commissioning.
• Involved in Integrate plant Automation with Process control systems.
• Expert in PLC Logic Creation, Modification and Development and Industrial Automation
• Plant process Electrical systems operation through HMI, PLC, SCADA/DCS systems.
• Maintaining plant Smooth running and minimizing Break down time along with Safety and Quality in Production, Process and Utilities.
• Expert in engineering Related Documents review and ensuring as per Regulatory Requirements.
• Develop and Maintain Comprehensive Preventive Maintenance Schedules, Predictive Maintenance, Weekly PM, Monthly P.M and Yearly P.M Schedules, Along with Lubrications and Condition Monitoring also. Responsible for performing preventive maintenance of equipment/Instruments Calibration as per the schedule and Condition monitoring also.
• Breakdown Analysis like RCA, CAPA, Y-Y, MTTR, MTBF and Increase Overall Equipment Effectiveness.
• Initiation of change controls and closure of action Plans and CAPA.
• Knowledge and Ensuring of Audits like USFDA, AIBI, and FSSAI.
• Maintaining CGMP and GHK in Plant to its standards
• Actively Involved in Preparation, Execution, coordination in terms of Preparation of Projects concept, Study Project, specific Plan, Upgrades of Equipment selection and review of FAT, SAT Tests, DQ, IQ, PQ of all Manufacturing Equipment’s at site.
• Involved in Qualification and installation activities for new equipment.
• Expert and Strong Knowledge of Utilities, Electrical and instrumentation System Installation and Trouble Shooting.
• Review and Technical Discussion with Consultants and OEM for Drawing s approval/Modifications
• Daily Monitoring and Meeting with team for Department issues and support if any required for approval/ field technical works for timely completed within Budget.
• Maintained inventory of electrical Spares, Critical Spares and Consumables for Smooth Running.
• Preparation of History card and Inventory list of each equipment’s wherever required.
• Planning, budgeting, Controlling and Monitoring Department R&M and CAPEX activities and managing Budget within Limits.
• Preparing Department Reports like Operational Review and Review with Management for Improvement.
• Co-ordinate with Cross functional Departments for the Clearance of Equipment/ Instrument PMP as per the Plan Schedule
• Responsible for Department Documentation Preparing and Maintain Documents related Operational, Equipment, Safety, Statutory, Team KPI and Overall Dept KPI also to Management by MIS Reports.
• Responsible for Department Energy, Power and MIS Reports and Audits of Safety and Risk Assessments.
• Department Related Responsibility for Improve Equipment Reliability and Plant Availability as per OEM Guidelines and SOP.
• Finalize Technical Specifications and Evaluate Vendors.
• Co-Ordinate with Clients, Vendors and Contractors and Consultants for timely Completion of Project Activities.
• Acting as Electrical Safety Manager and Maintain and Ensure Electrical compliance with statutory regulations and Safety Standards.
• Hired E & I Maintenance Staff and Trained and Motivate Build Technical Competency to team.
• Electrical commissioning activities done by Specifications, engineering Documents, Safety and Site Regulations approved by CEA, IEC, IS and IEEE Regulations.
• Monitoring, Development and Co – ordinate with vendors and ensuring Bills.
• Identify and Continuous implementation of Optimize Power and energy Consumption, Efficiency Improvement, and Cost Saving initiatives in Daily Activities.
• Responsible for maintaining Documents of statutory like ISO 9001:2015, 14001, 18001.
• Conceptual Knowledge of Occupational Health, safety, and environmental standards
• Knowledge of SAP, TPM, ERP, 5S, Gemba walk and Kaizen Promotions.
• Ensure electrical safety, Permit-to-Work, LOTO, statutory compliance and plant maintenance standards.

Senior Manager (Elect. & Inst.) – India Head - Automotive Manufacturers Limited

(2022-10 - 2024-12)

• Managed Electrical & Instrumentation maintenance and operational support as department head.
• Planned preventive, predictive and breakdown maintenance for electrical distribution, motors, drives, MCC/PCC, transformers, switchgear and instrumentation systems.
• Lead breakdown analysis, RCA, corrective actions and reliability improvement initiatives for critical plant equipment.
• Coordinated shutdown planning, maintenance execution, contractor/OEM activities and commissioning-related work.
• Monitoring and reduced overall electricity and energy costs across locations by Optimization Initiatives.
• Maintained electrical safety,