Mrudula Pulluru
Process Design Engineer
Bengaluru, Bengaluru UrbanMember since May 22, 2024
Aspen HysyspipenetSAP MMProcess DesignSPPIDpiping design(PDMS)Line Sizing CalculationsHydraulic ModelingPressure Drop AssessmentPressure Safety Valve (PSV) DesignOverpressure Scenario AnalysisAPI 520/521 ComplianceControl Valve Design & SizingDatasheet PreparationLoop OptimizationPFDP&IDHeat and Material Balances (HMB)process modelingfire water network analysisprocess calculationsEIA reportsEMP reportswater treatment plants
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About
Intending to build a challenging position in the field of Process Design that provides opportunity to excel both professionally and personally.
- Total 7+ years of experience in Environmental consultant services and oil and gas.
- 1.5 years of experience in Environmental consulting services as Environmental engineer.
- 5+ Years of experience as a Process Design Engineer in oil and gas.
- Poses a high degree of self-confidence, positive mental attitude, strong communication skill and leadership skills.
- Strong analytical and problem solving skills.
- Ability to communicate at all levels & functions effectively both individually and in a team. Ability to demonstrate a plan effectively, coordinate & meet deadlines.
Experience
Process design engineer - SIDVIN Core tech - Bangalore
(2024-10)
Process design engineer - TECHNIP(Accuspeed consultancy) - Chennai
(2024-07 - 2024-10)
Process design engineer - Petrofac(Techmpc consultants) - Chennai
(2013-01 - 2016-10)
- Involved in generating core engineering deliverables including PFD, P&ID, and Heat and Material Balances (HMB).
- familiarity with Aspen HYSYS for process modeling and PIPENET for fire water network analysis.
- Line Sizing Calculations, Hydraulic Modeling, Pressure Drop Assessment
- Pressure Safety Valve (PSV) Design, Overpressure Scenario Analysis, API 520/521 Compliance
- Control Valve Design & Sizing, Datasheet Preparation, Loop Optimization
- Developed detailed PFD and P&ID schematics for a major facility brownfield expansion project, incorporating all safety interlocks and piping modifications.
- Formulated rigorous steady-state Heat and Material Balance (HMB) sheets utilizing Aspen HYSYS simulations for multi-phase production streams.
- Executed facility-wide line size calculations and liquid/gas hydraulics analyses to identify and eliminate piping bottlenecks.
- Managed critical control valve design and technical specification workflows, determining correct valve coefficients (Cv) and cavitation margins.
- Utilized Aspen HYSYS to perform quick flash calculations, component fraction tracing, and baseline process modeling for gas processing units.
- Performed single-phase and multi-phase fluid hydraulics calculations to determine optimal pump head requirements and line pressure drops.
- Assisted in the preliminary control valve design and sizing data gathering for downstream distillation units.
- Conducted line routing validation and line size calculations for utility water, fuel gas, and instrument air lines.
- Supported senior engineering staff during PIPENET simulation runs to check the adequacy of existing fire protection ring mains.
Environmental Consultant - Team Labs & Consultants - Hyderabad
(2011-06 - 2012-12)
- Worked with major clients in pharmaceutical sector like Hetero drugs, Reddy’s Labs. And also worked with clients like Suven life Sciences, Vinayaka Life Sciences and Anvitha Life care.
- Involved in around 10 projects MB calculations and for around 8 projects EMP reports and for 5 projects partial participation in EIA report.
- Prepared around 15 EMP reports for Sand Mining.
- Collecting the technical data from clients.
- Preparing the process calculations and HMB calculations.
- Preparing the EIA reports for process industries (Bulk drug industries) which need expansion or construction of new projects.
- Preparing the EMP for CPM of Pharma sector projects.
- Preparing 2nd, 3rd, 4th chapters of synthetic organic chemical plants EIA reports.
- Giving suggestions to the clients regarding water treatment plants as per environmental acts.
- Preparing presentations for SEIAA and MoEF meetings.
- Preparing EMP for Mining projects.
Education
B.Tech - Chemical Engineering - Sri Venkateswara University College of Engineering (S.V.U Tirupati) (2011)
Skills
Process Design Engineer
