Vijaya Kumar
Design Engineer
About
Mechanical Design Engineer|7+ years' experience in CAD, GD&T & Product development - delivering innovative, reliable, and cost-effective designs. Being a part of projects engaging multinational and cross-functional teams, provided good communication, cooperation skills and ability to go through all design phases from the scratch.
Experience
Engineer - India Nippon Electricals ltd.
(2025-07)
- Designed Fixtures, Jigs, Presstools, and enclosures for Automotive and EMS applications.
- Developed 3D models, 2D drawings, GD&T, and tolerance stackup per industry standards.
- Design& develop new and current manufacturing products.
- Released Design data, BOM, and Engineering drawings per OEM standards.
- Responsible for Create and release the ENGINEERING DRAWINGS, BOM and ECR/ECN MANAGEMENT using PLM.
- Creating 2D and 3D model for New Product design and Development, revise existing Product design and Assembly, Fixture design and assembly using CAD tools Co-ordinate with PD team.
- Interacting with team members for design input &clarification approval.
- Worked with suppliers to standardize components and reduce sourcing delays & cost optimization.
- Modify designs based on trial runs, failure analysis, or field feedback.
- Process planning for manufacturing.
Assistant Engineer - Delta Electronics India pvt.ltd
(2023-03 - 2025-06)
- Designing of ME-Fixtures, Wave pallets, functional and in-circuit testing (ICT).
- Standardize design libraries, templates, and best practices.
- Support New Product Engineering (NPE) by resolving design-related issues.
- Handling the customers & leading the team.
- Semi – automation and Automation assembly Machine &Fixture design for PCB Assembly process
- Responsible for Fixture Design and Development ,Validation for SMT,PRE-FORMING ,PCB Assembly(PCBA),Testing Process (ICT,ICP,ATS, Functional and Final ,Manual)
- Preparing testing ATS and ICT testing Fixture, Soldering Wave Pallets and Conformal coating pallets, Various Assembly and ME fixture for new product and Exiting Product for PCB Assembly.
Design Engineer - Alubee Die Casters pvt.ltd
(2022-08 - 2023-01)
- Supported product development with casting & machining designs.
- Conducted root cause analysis and corrective actions.
- Coordinated with cross-functional teams for on-time delivery.
- Develop 3D models & 2D drawings for release into customer system. safety guidelines, and customer specifications
Junior Executive - Fine Components & Tools pvt.ltd
(2019-09 - 2022-06)
- Assisted senior engineers in concept design and drafting
- Press Tool, Jig & Fixture Design (Cutting, Bending, Progressive Dies)
- Learned manufacturing processes including casting, CNC machining, and welding.
- Gained hands-on experience with GD&T and tolerance stack-up analysis.
- Support prototype development, trials, and tool validation.
- Optimize tool designs for durability, ease of maintenance, and cycle time reduction.
Tool Maker - IFB INdustries pvt.ltd
(2017-08 - 2018-07)
- Assemble, repair, and maintain jigs, fixtures, molds, and dies.
- Collaborate with engineers to troubleshoot design or production issues.
- Modify existing tools to improve performance, efficiency, or product quality.
- Maintain detailed records of production, maintenance, and modifications.
- Operate manual machines (e.g., milling, grinding, turning) to fabricate parts and tools.
- Perform precise measurements and inspections to ensure tools meet quality standards.
Education
Post Diploma in Tool Design - Tool Design - Gedee Technical Training Institute (2018 - 2019)
Diploma in Tool & Die - Tool & Die - Nettur Technical Training Foundation (2014 - 2017)
PUC - Parimalam Matric Hr.Sec.School (2014)
SSLC - Christ Matric Hr.Sec.School (2012)
