Neeraj Hooda
Senior Engineer Assembly Production Department
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About
Experienced Sr. Engineer in Production Assembly with 7 years and 2 months of work experience. Skilled in 4M Change, 5S, Root Cause Analysis, 7 QC Tools, and IATF. Strong expertise in assembly operations, production planning, quality improvement, and team management. B.Tech in Mechanical Engineering with proven ability to reduce rejections and optimize production efficiency.
Experience
Senior Engineer at SIGMA CORPORATION INDIA PVT. LTD. (2024-07 – Present)
Sigma Group has been among the leading Automotive Suppliers & Exporters in the country for several decades. The group supplies its products to OEMs over India, Europe, US and Latin America, as well as to its exclusive Aftermarket Distributors and Channel Partners across the world. Product categories include Anti – Vibration parts (Rubber & Rubber to Metal Parts) i.e. engine Mountings, Shocker Pads, Hydro- Mounting, Solid Mounting etc. for four-wheeler vehicles. Sigma also have pre-molding, molding and post molding (Hydro Assembly & Solid Assembly).
Functional
Area – ASSEMBLY -(PRODUCTION)
Engineer at FCC CLUTCH INDIA PVT LTD (2021-10 – 2024-06)
An automobile clutch is a highly sophisticated mechanism that plays an important role of engaging and disengaging the transmission of motive power through the medium of clutch Disc lined with friction material. The running feel of the motor vehicle is largely determined by the performance characteristics of the clutches. Functional Area – ASSEMBLY-(PRODUCTION)
Junior Engineer at Bridgestone Automotive India Pvt. Ltd. (2019-02 – 2021-10)
Bridgestone Automotive India Pvt. Ltd. is a Japanese MNC manufacturer of Tires and Rubber products for various automotive applications. Product categories within Manesar plant include Anti – Vibration parts (Rubber & Rubber to Metal Parts) i.e. engine Mountings, Shocker Pads, Hydro- Mounting, Solid Mounting etc. for four-wheeler vehicles. Bridgestone also have pre-moulding, moulding and post moulding (Hydro Assembly & Solid Assembly), supplies parts to MSIL, Honda Cars India Ltd.
Functional
Area – ASSEMBLY-(PRODUCTION)
- Analysis and implementation of POKA-YOKE & KAIZAN
- Knowledge of Assembly and Hydro mount (Robotics Assembly)
- Knowledge of TPM
- Knowledge of 7QC tools
- Concept of CAPA
- Knowledge of 7 Wastage points
- Ensuring proper running of line equipment as per OEM guidelines to achieve zero breakdown
- Update and maintain necessary logbooks and records and process sheet
- Preparation of annual, monthly, weekly, & Daily production plan
- Responsible for timely SAP data entry
- Providing training to junior staff regarding 5S, 3S KAIZEN, POKA YOKE, defects prevention etc
- Capacity in planning for all new products, with respect to the M/C rate of production
- Responsible for delivering daily production targets with optimum utilization resources like manpower, m/c & material
- Calculation of OEE, availability of all machines for monitoring the performance of all manufacturing related departments
- Rejections reduced 7.5% to 0.5% and monitored for continual improvement
- Train production operators for quality practices for maximizing quality products
- Responsible for 4M change
- Prepare skill matrix and IDP for operators
- Production planning and allocation of plan to team as per customer requirement
- Make and maintain various Inspection related Work Instructions
- Ensure Defect Free Production for Injection Molding parts and Assembly parts
- Ensuring production, productivity, and quality of product to achieve the desired OEE
- Ensuring safety and 5S of shop floor
- Controlling WIP on shop floor and inventory control
- Experience of assy. Hydro mount Assembly, manufacturing
- Manpower Handling - Plan & execute the Manpower allocation according to shift requirement
- Knowledge of Line balancing & time study
- Knowledge of production planning and control
- Kaizen and suggestion Improvement activities
- Knowledge of IATF participated in Audits
- Knowledge of 7 QC tools/ 4M / 7 types of waste
Education
B.Tech in Mechanical Engineering – MD University, Rohtak (2019)
Diploma in Mechanical Engineering – HSBTE, Panchkula Board
12th – HBSE
10th – CBSE
