Pavan Madasi

To prove my self dedicated, wrathful and energy as a member in a progressive organisation, that gives me scope to apply my knowledge and skills and be member of team, that dynamically work toward success and development of the organisation.

DET - Isuzu motor

• 1 Years Working as DET at Isuzu motor

Engineer in QUALITY DEPARTMENT - ROCKMAN INDUSTRIES LTD

(2019-10)

• Incoming Quality Control (IQC): Inspect incoming alloy wheels (casting quality – porosity, dents, burrs)
• Check paint materials (primer, base-coat, clear coat, thinner)
• Verify COA (Certificate of Analysis)
• Conduct viscosity & shade verification
• Maintain supplier rejection records
• PPM monitoring
• In-Process Quality (IPQC): Check surface cleanliness before painting
• Monitor paint booth parameters (air pressure, temperature, humidity)
• Measure DFT (Dry Film Thickness), Gloss level, Adhesion (cross hatch test), BYK Colour inspection
• Control rejection trend hourly
• Line audit & process audit
• Maintain control charts (SPC)
• Final Inspection (OQC – Outgoing Quality Control): Visual defects inspection (Dust, Flow marks, Pinholes, Orange peel, Shade variation)
• Gloss measurement (Gloss meter)
• Adhesion test
• Impact resistance test
• Salt spray test (corrosion resistance), Cass test, Acid test, Solvent test, Alkalinity test, Humidity and water resistance test
• Packing audit
• Customer Quality / Complaint Handling: Analyze customer complaints
• Perform Root Cause Analysis (5 Why / Fishbone)
• 8D report submission
• Trial validation before implementation
• Maintain warranty PPM
• Customer audit handling (OEM standards like Hyundai, KIA, Mahindra, etc.)
• Documentation & System Responsibilities: Maintain Control Plan
• PFMEA update
• SOP display in work area
• MSA (Visual inspection)
• CQI-12
• Calibration control
• MES data monitoring
• Continuous Improvement (CI): Rejection reduction projects
• Cost of Poor Quality (COPQ) monitoring
• Kaizen activities
• 7 QC tools usage (Pareto, Control chart, Fishbone, Histogram, Check sheet, Scatter, Flow chart)

SSC - Z.P High School Panguru (2015)

Diploma - MECH - Gmr polytechnic college Madanapalle (2018)