Quality Controller – Gypsum Board - ASK Gypsum Factory (BEAM CONSOLIDATED) - Yanbu, Saudi Arabia
(2024-05 - 2026-05)
- Standards Compliance: Ensured all board production (REG, MR, FR, MFR, etc.) met required dimensions and Prepare SOP, WI to maintained compliance to ASTM C1396/EN520 standards by quickly identifying and resolving process deviations.
- Process Efficiency: Successfully implemented and maintained 5S compliance at the workplace, resulting in an estimated reduction in material search time and improved operational flow.
- Process Quality Assurance: Maintained and optimized critical parameters across Calcination, Mixer, Wet End, and Dry End areas, Finishing Station and managed and documented quality data for month-end SAP confirmation and ISO documentation.
- Testing & Analysis: Executed precise testing for Stucco/Plaster (setting time, slump, strength), Dry Board (flexuralstrength), and Natural Gypsum purity, ensuring component quality verification.
Quality Controller – Earth Mover Hydraulics - SUNDARAM HYDRAULICS LTD - SRIPERUMBUDUR, Tamil Nadu, India
(2021-02 - 2024-05)
- NPI (New Product Introduction): Supported the successful launch of multiple hydraulic components by reviewing and ensuring 100% customer requirement compliance during the drawing phase.
- Supplier Management: Proactively identified and communicated material issuesthrough the supply module.
- Process Verification: Managed quality assurance across all stages, including Receiving-Inspection, First-OffInspection and Line inspection for CNC, VMC, Forged and Painted components.
- Process Quality: Decreased internal process defects by ensuring quality at all process stages and rectifying inconsistencies after proper analysis without delay.
- Metrology Expertise: Utilized advanced instruments including UTM, VMS, and CMM for quality control in Receiving-Inspection, First-Off-Inspection, and Line inspection (CNC, VMC Machined and Forged components).
- Testing and Validation: Validated all finished products by testing to strict TS/TD requirements.
Quality Inspection and Testing – Automobile Brakes - TVS BRAKES INDIA PVT LTD - Melmaruvathur, Tamil Nadu, India
(2017-05 - 2020-12)
- Defect Resolution: Led the analysis of process inconsistencies, providing immediate rectification and taking Corrective Actions for customer complaints through implementation and monitoring.
- Audit Readiness: Prepared and maintained detailed IATF16949 documentation to ensure full compliance during audit purposes.
- Product Documentation: Created and maintained essential documentation for new product submissions, including Inspection and Try-out reports.
- Product Validation: Validated all final products by testing as per TS/TD requirements and prepared various documents related to submitting new product to the customer, such as Inspection reports.